Industrial Assessment Centers

Assessment #UK1210


Assessment Year 2012
SIC 2015
SIC Description Poultry Slaughtering And Processing
NAICS 311615
NAICS Description Poultry Processing
Principal Product Retail Chicken
Sales $ 2,147,483,647
# of Employees 1,255
Plant Area (Sq.Ft.) 193,000
Annual Production 293,402,000 Pounds
Production Hrs. Annual 6,240
Location (State) KY
Yearly Energy Cost $ 1,992,771

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

29,650,458 kWh $ 1,149,276 $ 0.039 /kWh

- Demand Charge

59,639 kW $ 773,515 $ 12.97 /kW

- Electricity Fees

- $ -237,288 -

Natural Gas

90,800 MMBtu $ 307,268 $ 3.38 /MMBtu

TOTAL ENERGY

394,720 MMBtu $ 1,992,771 $ 5.05 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

588,766 kWh
0 kWh
$ 22,843
$ 0
1.99 %
0.00 %
$ 0.039 /kWh

- Demand Charge

662 kW
0 kW
$ 8,592
$ 0
1.11 %
0.00 %
$ 12.97 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

19,473 MMBtu
0 MMBtu
$ 65,824
$ 0
21.42 %
0.00 %
$ 3.38 /MMBtu

TOTAL ENERGY

25,508 MMBtu
0 MMBtu
$ 97,259
$ 0
4.88 %
0.00 %
$ 5.05 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 12,500 $ 11,568 1.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

242,277 kWh $ 9,400 $ 0.039 /kWh

- Demand Charge

167 kW $ 2,168 $ 12.97 /kW

TOTAL ENERGY

2,483 MMBtu $ 11,568 -
02 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 N $ 5,000 $ 7,955 0.63
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

124,800 kWh $ 4,842 $ 0.039 /kWh

- Demand Charge

240 kW $ 3,113 $ 12.97 /kW

TOTAL ENERGY

1,279 MMBtu $ 7,955 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 2,240 $ 5,598 0.40
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

81,405 kWh $ 3,158 $ 0.039 /kWh

- Demand Charge

188 kW $ 2,440 $ 12.97 /kW

TOTAL ENERGY

834 MMBtu $ 5,598 -
04 view
details
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED 2.6231 N $ 500 $ 4,202 0.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

108,290 kWh $ 4,202 $ 0.039 /kWh

TOTAL ENERGY

1,110 MMBtu $ 4,202 -
05 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 N $ 1,000 $ 1,591 0.63
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

24,960 kWh $ 968 $ 0.039 /kWh

- Demand Charge

48 kW $ 623 $ 12.97 /kW

TOTAL ENERGY

256 MMBtu $ 1,591 -
06 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 180 $ 521 0.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,034 kWh $ 273 $ 0.039 /kWh

- Demand Charge

19 kW $ 248 $ 12.97 /kW

TOTAL ENERGY

72 MMBtu $ 521 -
07 view
details
RECOVER WASTE HEAT FROM EQUIPMENT 2.2437 N $ 52,000 $ 52,633 0.99
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

15,572 MMBtu $ 52,633 $ 3.38 /MMBtu

TOTAL ENERGY

15,572 MMBtu $ 52,633 -
08 view
details
KEEP BOILER TUBES CLEAN 2.1232 N $ 2,410 $ 6,493 0.37
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,921 MMBtu $ 6,493 $ 3.38 /MMBtu

TOTAL ENERGY

1,921 MMBtu $ 6,493 -
09 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 N $ 100 $ 4,708 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,393 MMBtu $ 4,708 $ 3.38 /MMBtu

TOTAL ENERGY

1,393 MMBtu $ 4,708 -
10 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 N $ 1,060 $ 1,990 0.53
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

587 MMBtu $ 1,990 $ 3.38 /MMBtu

TOTAL ENERGY

587 MMBtu $ 1,990 -