Industrial Assessment Centers

Assessment #UF0451


Assessment Year 2011
SIC 2899
SIC Description Chemical Preparations, Nec
NAICS 325998
NAICS Description All Other Miscellaneous Chemical Product and Preparation Manufacturing
Principal Product ammunition and pyrotechnics
Sales $ 50,000,000
# of Employees 280
Plant Area (Sq.Ft.) 100,000
Annual Production 500,000 Pieces
Production Hrs. Annual 2,800
Location (State) FL
Yearly Energy Cost $ 546,204

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,102,800 kWh $ 342,863 $ 0.084 /kWh

- Demand Charge

9,537 kW $ 66,769 $ 7.00 /kW

- Electricity Fees

- $ 0 -

Natural Gas

76,683 MMBtu $ 136,572 $ 1.78 /MMBtu

TOTAL ENERGY

118,737 MMBtu $ 546,204 $ 4.60 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

227,455 kWh
174,054 kWh
$ 19,523
$ 14,815
5.69 %
4.32 %
$ 0.084 /kWh

- Demand Charge

225 kW
209 kW
$ 1,628
$ 1,512
2.44 %
2.26 %
$ 7.00 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

774 MMBtu
0 MMBtu
$ 1,379
$ 0
1.01 %
0.00 %
$ 1.78 /MMBtu

TOTAL ENERGY

3,105 MMBtu
1,784 MMBtu
$ 22,530
$ 16,327
4.12 %
2.99 %
$ 4.60 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 0 $ 5,739 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

20,013 kWh $ 1,681 $ 0.084 /kWh

- Demand Charge

108 kW $ 782 $ 7.00 /kW

TOTAL ENERGY

205 MMBtu $ 2,463 -

Administrative Changes

- $ 420 -

Primary Raw Material

- $ 2,856 -

TOTAL PRODUCTON

- $ 3,276 -
02 view
details
INSTALL COMMON HEADER ON COMPRESSORS 2.4225 I $ 222 $ 8,773 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

104,440 kWh $ 8,773 $ 0.084 /kWh

TOTAL ENERGY

1,071 MMBtu $ 8,773 -
03 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 0 $ 3,497 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

40,261 kWh $ 3,381 $ 0.084 /kWh

- Demand Charge

16 kW $ 116 $ 7.00 /kW

TOTAL ENERGY

413 MMBtu $ 3,497 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 1,277 $ 1,153 1.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,417 kWh $ 1,153 $ 0.084 /kWh

TOTAL ENERGY

117 MMBtu $ 1,153 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 3,310 $ 3,440 0.96
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

32,256 kWh $ 2,710 $ 0.084 /kWh

- Demand Charge

101 kW $ 730 $ 7.00 /kW

TOTAL ENERGY

331 MMBtu $ 3,440 -
06 view
details
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 I $ 0 $ 498 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,928 kWh $ 498 $ 0.084 /kWh

TOTAL ENERGY

61 MMBtu $ 498 -
07 view
details
ISOLATE STEAM LINES TO AVOID HEATING AIR CONDITIONED AREAS 2.2521 N $ 1,140 $ 1,379 0.83
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

774 MMBtu $ 1,379 $ 1.78 /MMBtu

TOTAL ENERGY

774 MMBtu $ 1,379 -
08 view
details
USE OPTIMUM THICKNESS INSULATION 2.2515 N $ 1,865 $ 1,327 1.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,140 kWh $ 1,327 $ 0.084 /kWh

TOTAL ENERGY

135 MMBtu $ 1,327 -