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U.S. Department of Energy Energy Efficiency and Renewable Energy
IAC Field Managers

Industrial Assessment Centers

Assessment #UF0448


Assessment Year 2011
SIC 3354
SIC Description Aluminum Extruded Products
NAICS 331316
NAICS Description Aluminum Extruded Product Manufacturing
Principal Product aluminum extrusions
Sales $ 80,001
# of Employees 350
Plant Area (Sq.Ft.) 38,500
Annual Production 137,921,251 Pounds
Production Hrs. Annual 7,072
Location (State) FL
Yearly Energy Cost $ 3,286,894

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

 20,055,000 kWh $ 1,038,625 $ 0.052 /kWh

- Demand Charge

 51,331 kW $ 553,508 $ 10.78 /kW

- Electricity Fees

 - $ 0 -

LPG

 334,165 MMBtu $ 1,694,761 $ 5.07 /MMBtu

TOTAL ENERGY

 539,730 MMBtu $ 3,286,894 $ 6.09 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

 1,619,297 kWh
536,832 kWh		 $ 84,200
$ 27,915		 8.11 %
2.69 %		 $ 0.052 /kWh

- Demand Charge

 2,703 kW
0 kW		 $ 29,139
$ 0		 5.26 %
0.00 %		 $ 10.78 /kW

- Electricity Fees

 - $ 0
$ 0		 0.00 %
0.00 %		 -

LPG

 102,561 MMBtu
0 MMBtu		 $ 521,043
$ 0		 30.74 %
0.00 %		 $ 5.07 /MMBtu

TOTAL ENERGY

 119,159 MMBtu
5,503 MMBtu		 $ 634,382
$ 27,915		 19.30 %
0.85 %		 $ 6.09 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details		 INSTALL SKYLIGHTS 2.7145 N $ 67,157 $ 29,002 2.32
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 262,938 kWh $ 13,672 $ 0.052 /kWh

- Demand Charge

 1,422 kW $ 15,330 $ 10.78 /kW

TOTAL ENERGY

 2,695 MMBtu $ 29,002 -
02 view
details		 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 11,511 $ 17,949 0.64
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 268,056 kWh $ 13,938 $ 0.052 /kWh

- Demand Charge

 372 kW $ 4,011 $ 10.78 /kW

TOTAL ENERGY

 2,748 MMBtu $ 17,949 -
03 view
details		 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS 2.7141 N $ 4,066 $ 20,728 0.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 287,140 kWh $ 14,931 $ 0.052 /kWh

- Demand Charge

 538 kW $ 5,797 $ 10.78 /kW

TOTAL ENERGY

 2,943 MMBtu $ 20,728 -
04 view
details		 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 1,400 $ 6,395 0.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 80,949 kWh $ 4,209 $ 0.052 /kWh

- Demand Charge

 203 kW $ 2,186 $ 10.78 /kW

TOTAL ENERGY

 830 MMBtu $ 6,395 -
05 view
details		 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 1,627 $ 2,034 0.80
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 12,663 kWh $ 658 $ 0.052 /kWh

- Demand Charge

 17 kW $ 187 $ 10.78 /kW

TOTAL ENERGY

 130 MMBtu $ 845 -

Personnel Changes

 - $ 350 -

Ancillary Material Cost

 - $ 839 -

TOTAL PRODUCTON

 - $ 1,189 -
06 view
details		 INSTALL OCCUPANCY SENSORS 2.7135 N $ 1,469 $ 3,138 0.47
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 60,343 kWh $ 3,138 $ 0.052 /kWh

TOTAL ENERGY

 619 MMBtu $ 3,138 -
07 view
details		 INSTALL OCCUPANCY SENSORS 2.7135 I $ 2,040 $ 3,518 0.58
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 67,664 kWh $ 3,518 $ 0.052 /kWh

TOTAL ENERGY

 694 MMBtu $ 3,518 -
08 view
details		 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 9,355 $ 24,397 0.38
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 469,168 kWh $ 24,397 $ 0.052 /kWh

TOTAL ENERGY

 4,809 MMBtu $ 24,397 -
09 view
details		 USE COMPRESSOR AIR FILTERS 2.4227 N $ 1,634 $ 7,367 0.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 110,376 kWh $ 5,739 $ 0.052 /kWh

- Demand Charge

 151 kW $ 1,628 $ 10.78 /kW

TOTAL ENERGY

 1,131 MMBtu $ 7,367 -
10 view
details		 INSULATE BARE EQUIPMENT 2.2511 N $ 4,205 $ 5,708 0.74
Energy Sources Yearly Reduction Yearly Savings Unit Price

LPG

 1,124 MMBtu $ 5,708 $ 5.07 /MMBtu

TOTAL ENERGY

 1,124 MMBtu $ 5,708 -
11 view
details		 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC 2.1131 N $ 1,730 $ 291 5.95
Energy Sources Yearly Reduction Yearly Savings Unit Price

LPG

 57 MMBtu $ 291 $ 5.07 /MMBtu

TOTAL ENERGY

 57 MMBtu $ 291 -
12 view
details		 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR 2.2411 N $ 294,885 $ 515,044 0.57
Energy Sources Yearly Reduction Yearly Savings Unit Price

LPG

 101,380 MMBtu $ 515,044 $ 5.07 /MMBtu

TOTAL ENERGY

 101,380 MMBtu $ 515,044 -