Industrial Assessment Centers

Assessment #UF0445

Assessment Year	2011
SIC	2899
SIC Description	Chemical Preparations, Nec
NAICS	325998
NAICS Description	All Other Miscellaneous Chemical Product and Preparation Manufacturing
Principal Product	citrus oil
Sales	$ 20,000,000
# of Employees	40
Plant Area (Sq.Ft.)	40,000
Annual Production	20,000,000 Pounds
Production Hrs. Annual	8,760
Location (State)	FL
Yearly Energy Cost	$ 379,112

Current Energy Usage & Costs

Energy Sources	Yearly Usage	Yearly Cost	Unit Price
Electricity	1,666,240 kWh	$ 121,959	$ 0.073 /kWh
- Demand Charge	3,587 kW	$ 43,927	$ 12.25 /kW
- Electricity Fees	-	$ 0	-
LPG	11,113 MMBtu	$ 213,226	$ 19.19 /MMBtu
TOTAL ENERGY	28,192 MMBtu	$ 379,112	$ 13.45 /MMBtu

Recommended Reduction in Usage & Costs

Recommended Implemented

Energy Sources	Yearly Savings	Yearly Cost	% Saved	Unit Price
Electricity	596,285 kWh 519,895 kWh	$ 53,879 $ 47,579	44.18 % 39.01 %	$ 0.073 /kWh
- Demand Charge	410 kW 209 kW	$ 5,033 $ 2,561	11.46 % 5.83 %	$ 12.25 /kW
- Electricity Fees	-	$ 0 $ 0	0.00 % 0.00 %	-
LPG	2,273 MMBtu 0 MMBtu	$ 43,678 $ 0	20.48 % 0.00 %	$ 19.19 /MMBtu
TOTAL ENERGY	8,385 MMBtu 5,329 MMBtu	$ 102,590 $ 50,139	27.06 % 13.23 %	$ 13.45 /MMBtu

Recommendations

AR #

Description

ARC Code

Status

Cost

Savings

Payback
(Years)

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details

UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS

2.7142

$ 4,542

$ 13,864

0.33

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	152,753 kWh	$ 11,304	$ 0.073 /kWh
- Demand Charge	209 kW	$ 2,561	$ 12.25 /kW
TOTAL ENERGY	1,566 MMBtu	$ 13,864	-

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details

UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT

2.7121

$ 9,823

$ 5,543

1.77

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	41,496 kWh	$ 3,071	$ 0.073 /kWh
- Demand Charge	202 kW	$ 2,472	$ 12.25 /kW
TOTAL ENERGY	425 MMBtu	$ 5,543	-

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details

REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT

2.4324

$ 939

$ 1,693

0.55

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	17,064 kWh	$ 1,693	$ 0.073 /kWh
TOTAL ENERGY	175 MMBtu	$ 1,693	-

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details

REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL

2.2622

$ 75,000

$ 25,323

2.96

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	253,225 kWh	$ 25,323	$ 0.073 /kWh
TOTAL ENERGY	2,596 MMBtu	$ 25,323	-

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details

INSULATE STEAM / HOT WATER LINES

2.2131

$ 2,580

$ 43,678

0.06

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
LPG	2,273 MMBtu	$ 43,678	$ 19.19 /MMBtu
TOTAL ENERGY	2,273 MMBtu	$ 43,678	-

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details

USE OPTIMUM SIZE AND CAPACITY EQUIPMENT

2.4323

$ 2,580

$ 2,582

1.00

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	25,815 kWh	$ 2,582	$ 0.073 /kWh
TOTAL ENERGY	265 MMBtu	$ 2,582	-

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details

INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS

2.4113

$ 1,378

$ 802

1.72

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	8,028 kWh	$ 802	$ 0.073 /kWh
TOTAL ENERGY	82 MMBtu	$ 802	-

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details

USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS

2.4133

$ 1,280

$ 735

1.74

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	9,802 kWh	$ 735	$ 0.073 /kWh
TOTAL ENERGY	100 MMBtu	$ 735	-

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details

ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES

2.4236

$ 8,778

$ 8,370

1.05

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	88,102 kWh	$ 8,370	$ 0.073 /kWh
TOTAL ENERGY	903 MMBtu	$ 8,370	-

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details

INSTALL EQUIPMENT TO UTILIZE WASTE FUEL

2.1336

$ 150,000

$ 118,931

1.26

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Solid Waste (non-haz)	628,630 lbs	$ 118,931	$ 0 /lbs
TOTAL WASTE	-	$ 118,931	-