Industrial Assessment Centers

Assessment #UF0434

Assessment Year	2010
SIC	3842
SIC Description	Surgical Appliances And Supplies
NAICS	339113
NAICS Description	Surgical Appliance and Supplies Manufacturing
Principal Product	Artificial Knee / Prosthetics
Sales	$ 177,000,000
# of Employees	370
Plant Area (Sq.Ft.)	54,755
Annual Production	168,000 Pieces
Production Hrs. Annual	4,290
Location (State)	FL
Yearly Energy Cost	$ 613,965

Current Energy Usage & Costs

Energy Sources	Yearly Usage	Yearly Cost	Unit Price
Electricity	4,693,120 kWh	$ 449,967	$ 0.096 /kWh
- Demand Charge	10,824 kW	$ 99,895	$ 9.23 /kW
- Electricity Fees	-	$ 64,103	-
TOTAL ENERGY	48,105 MMBtu	$ 613,965	$ 12.76 /MMBtu
Solid Waste (non-haz)	1,360 lbs	$ 1,632	$ 1 /lbs

Recommended Reduction in Usage & Costs

Recommended Implemented

Energy Sources	Yearly Savings	Yearly Cost	% Saved	Unit Price
Electricity	530,278 kWh 0 kWh	$ 66,074 $ 0	14.68 % 0.00 %	$ 0.096 /kWh
- Demand Charge	72 kW 0 kW	$ 720 $ 0	0.72 % 0.00 %	$ 9.23 /kW
- Electricity Fees	-	$ 0 $ 0	0.00 % 0.00 %	-
TOTAL ENERGY	5,435 MMBtu 0 MMBtu	$ 66,794 $ 0	10.88 % 0.00 %	$ 12.76 /MMBtu
Solid Waste (non-haz)	476 lbs 0 lbs	$ 571 $ 0	34.99 % 0.00 %	$ 1 /lbs

Recommendations

AR #

Description

ARC Code

Status

Cost

Savings

Payback
(Years)

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details

REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES

2.4235

$ 1,893

$ 3,268

0.58

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	30,258 kWh	$ 3,268	$ 0.096 /kWh
TOTAL ENERGY	310 MMBtu	$ 3,268	-

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details

INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS

2.4221

$ 4,195

$ 3,786

1.11

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	35,052 kWh	$ 3,786	$ 0.096 /kWh
TOTAL ENERGY	359 MMBtu	$ 3,786	-

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details

USE COMPRESSOR AIR FILTERS

2.4227

$ 210

$ 1,326

0.16

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	10,120 kWh	$ 1,326	$ 0.096 /kWh
TOTAL ENERGY	104 MMBtu	$ 1,326	-

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details

ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES

2.4236

$ 401

$ 1,057

0.38

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	8,069 kWh	$ 1,057	$ 0.096 /kWh
TOTAL ENERGY	83 MMBtu	$ 1,057	-

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details

ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING

2.4232

$ 4,865

$ 18,101

0.27

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	138,179 kWh	$ 18,101	$ 0.096 /kWh
TOTAL ENERGY	1,416 MMBtu	$ 18,101	-

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details

REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED

2.4231

$ 0

$ 8,388

0.00

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	64,032 kWh	$ 8,388	$ 0.096 /kWh
TOTAL ENERGY	656 MMBtu	$ 8,388	-

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details

INSTALL OCCUPANCY SENSORS

2.7135

$ 1,926

$ 1,414

1.36

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	13,092 kWh	$ 1,414	$ 0.096 /kWh
TOTAL ENERGY	134 MMBtu	$ 1,414	-

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details

REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS

2.7111

$ 881

$ 1,980

0.44

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	14,716 kWh	$ 1,620	$ 0.096 /kWh
- Demand Charge	36 kW	$ 360	$ 9.23 /kW
TOTAL ENERGY	151 MMBtu	$ 1,980	-

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details

USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS

2.4141

$ 20,000

$ 14,310

1.40

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	109,240 kWh	$ 14,310	$ 0.096 /kWh
TOTAL ENERGY	1,120 MMBtu	$ 14,310	-

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details

REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS

2.7111

$ 232

$ 1,649

0.14

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	12,271 kWh	$ 1,289	$ 0.096 /kWh
- Demand Charge	36 kW	$ 360	$ 9.23 /kW
TOTAL ENERGY	126 MMBtu	$ 1,649	-

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details

UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT

2.7121

$ 7,701

$ 4,515

1.71

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	41,808 kWh	$ 4,515	$ 0.096 /kWh
TOTAL ENERGY	429 MMBtu	$ 4,515	-

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details

IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS

2.7243

$ 2,284

$ 5,125

0.45

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	39,127 kWh	$ 5,125	$ 0.096 /kWh
TOTAL ENERGY	401 MMBtu	$ 5,125	-

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details

CLOSE OUTDOOR AIR DAMPERS DURING WARM-UP / COOL-DOWN PERIODS

2.7225

$ 10,480

$ 1,875

5.59

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	14,314 kWh	$ 1,875	$ 0.096 /kWh
TOTAL ENERGY	147 MMBtu	$ 1,875	-

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details

APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES

2.8121

$ 0

$ 11,568

0.00

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Administrative Changes	-	$ 11,568	-
TOTAL PRODUCTON	-	$ 11,568	-

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details

RECYCLE FLUORESCENT LAMPS

3.5318

$ 3,405

$ 571

5.96

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Solid Waste (non-haz)	476 lbs	$ 571	$ 1 /lbs
TOTAL WASTE	-	$ 571	-