U.S. Department of Energy - Energy Efficiency and Renewable Energy

Industrial Technologies Program

Assessment Year	2010
SIC	3694
SIC Description	Engine Electrical Equipment
NAICS	336413
NAICS Description	Other Aircraft Parts and Auxiliary Equipment Manufacturing
Principal Product	aircraft ignition exciters
Sales	$ 6,000,000
# of Employees	600
Plant Area (Sq.Ft.)	150,000
Annual Production	10,000 Not Available
Production Hrs. Annual	4,860
Location (State)	FL
Yearly Energy Cost	$ 1,087,157

Current Energy Usage & Costs

Energy Sources	Yearly Usage	Yearly Cost	Unit Price
Electricity	7,854,933 kWh	$ 861,099	$ 0.110 /kWh
- Demand Charge	17,766 kW	$ 160,799	$ 9.05 /kW
- Electricity Fees	-	$ 65,259	-
TOTAL ENERGY	80,514 MMBtu	$ 1,087,157	$ 13.50 /MMBtu

Recommended Reduction in Usage & Costs

Recommended Implemented

Energy Sources	Yearly Savings	Yearly Cost	% Saved	Unit Price
Electricity	484,694 kWh 456,718 kWh	$ 49,150 $ 46,408	5.71 % 5.39 %	$ 0.110 /kWh
- Demand Charge	0 kW 0 kW	$ 0 $ 0	0.00 % 0.00 %	$ 9.05 /kW
- Electricity Fees	-	$ 0 $ 0	0.00 % 0.00 %	-
TOTAL ENERGY	95,124 MMBtu 4,681 MMBtu	$ 135,699 $ 46,408	12.48 % 4.27 %	$ 13.50 /MMBtu

Recommendations

AR #		Description	ARC Code	Status	Cost	Savings	Payback (Years)
01	view details	REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS	2.7111	I	$ 5,655	$ 28,959	0.20
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 288,288 kWh $ 28,959 $ 0.110 /kWh TOTAL ENERGY 2,955 MMBtu $ 28,959 -
02	view details	TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME	2.6212	I	$ 0	$ 1,044	0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 12,000 kWh $ 1,044 $ 0.110 /kWh TOTAL ENERGY 123 MMBtu $ 1,044 -
03	view details	REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED	2.4231	N	$ 0	$ 1,531	0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 14,051 kWh $ 1,531 $ 0.110 /kWh TOTAL ENERGY 144 MMBtu $ 1,531 -
04	view details	MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED	2.7124	I	$ 0	$ 2,547	0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 29,285 kWh $ 2,547 $ 0.110 /kWh TOTAL ENERGY 300 MMBtu $ 2,547 -
05	view details	TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME	2.6212	N	$ 0	$ 1,211	0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 13,925 kWh $ 1,211 $ 0.110 /kWh TOTAL ENERGY 143 MMBtu $ 1,211 -
06	view details	PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT	2.2441	N	$ 4,000	$ 86,549	0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price Natural Gas 90,156 MMBtu $ 86,549 $ 0.00 /MMBtu TOTAL ENERGY 90,156 MMBtu $ 86,549 -
07	view details	ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES	2.4236	I	$ 404	$ 7,016	0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 64,366 kWh $ 7,016 $ 0.110 /kWh TOTAL ENERGY 660 MMBtu $ 7,016 -
08	view details	AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM	2.7228	I	$ 0	$ 6,842	0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 62,779 kWh $ 6,842 $ 0.110 /kWh TOTAL ENERGY 643 MMBtu $ 6,842 -

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