Industrial Assessment Centers

Assessment #UF0427


Assessment Year 2009
SIC 3823
SIC Description Process Control Instruments
NAICS 334513
NAICS Description Instruments and Related Products Manufacturing for Measuring, Displaying, and Controlling Industrial
Principal Product Skidded Equipment, Precision Cleaning
Sales $ 7,000,000
# of Employees 65
Plant Area (Sq.Ft.) 293,159
Annual Production 7,000,000 Not Available
Production Hrs. Annual 2,080
Location (State) FL
Yearly Energy Cost $ 103,642

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

788,562 kWh $ 66,888 $ 0.085 /kWh

- Demand Charge

3,015 kW $ 23,220 $ 7.70 /kW

- Electricity Fees

- $ 8,225 -

LPG

163 MMBtu $ 5,309 $ 32.57 /MMBtu

TOTAL ENERGY

8,246 MMBtu $ 103,642 $ 12.57 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

99,892 kWh
31,363 kWh
$ 9,636
$ 2,918
14.41 %
4.36 %
$ 0.085 /kWh

- Demand Charge

41 kW
5 kW
$ 3,849
$ 490
16.58 %
2.11 %
$ 7.70 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

LPG

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 32.57 /MMBtu

TOTAL ENERGY

1,025 MMBtu
322 MMBtu
$ 13,485
$ 3,408
13.01 %
3.29 %
$ 12.57 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 I $ 0 $ 587 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,909 kWh $ 587 $ 0.085 /kWh

TOTAL ENERGY

71 MMBtu $ 587 -
02 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 837 $ 519 1.61
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,102 kWh $ 519 $ 0.085 /kWh

TOTAL ENERGY

32 MMBtu $ 519 -
03 view
details
UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT 2.7121 N $ 2,079 $ 585 3.55
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,880 kWh $ 585 $ 0.085 /kWh

TOTAL ENERGY

71 MMBtu $ 585 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 0 $ 1,625 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,386 kWh $ 1,135 $ 0.085 /kWh

- Demand Charge

5 kW $ 490 $ 7.70 /kW

TOTAL ENERGY

137 MMBtu $ 1,625 -
05 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 532 $ 3,507 0.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

30,761 kWh $ 3,507 $ 0.085 /kWh

TOTAL ENERGY

315 MMBtu $ 3,507 -
06 view
details
INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN 2.4222 N $ 981 $ 1,117 0.88
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,139 kWh $ 1,117 $ 0.085 /kWh

TOTAL ENERGY

135 MMBtu $ 1,117 -
07 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 800 $ 677 1.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,966 kWh $ 677 $ 0.085 /kWh

TOTAL ENERGY

82 MMBtu $ 677 -
08 view
details
2.323 N $ 0 $ 2,066 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

22 kW $ 2,066 $ 7.70 /kW

TOTAL ENERGY

0 MMBtu $ 2,066 -
09 view
details
PAY UTILITY BILLS ON TIME 2.8123 I $ 0 $ 477 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 477 -

TOTAL PRODUCTON

- $ 477 -
10 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 0 $ 2,802 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

17,749 kWh $ 1,509 $ 0.085 /kWh

- Demand Charge

14 kW $ 1,293 $ 7.70 /kW

TOTAL ENERGY

182 MMBtu $ 2,802 -
11 view
details
RECYCLE CLEANING SOLVENT AND REUSE 3.8143 N $ 20,000 $ 3,440 5.81
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Liquid (non-haz)

3,440 Gal $ 3,440 $ 0 /Gal

TOTAL WASTE

- $ 3,440 -