Industrial Assessment Centers

Assessment #UF0419


Assessment Year 2009
SIC 3851
SIC Description Ophthalmic Goods
NAICS 339112
NAICS Description Surgical and Medical Instrument Manufacturing
Principal Product pharmaceuticals
Sales $ 150,000,000
# of Employees 400
Plant Area (Sq.Ft.) 130,000
Annual Production 40,000,000 Pieces
Production Hrs. Annual 6,300
Location (State) FL
Yearly Energy Cost $ 1,948,145

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

16,982,280 kWh $ 1,550,749 $ 0.091 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

36,441 MMBtu $ 397,396 $ 10.91 /MMBtu

TOTAL ENERGY

210,509 MMBtu $ 1,948,145 $ 9.25 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

2,408,021 kWh
0 kWh
$ 225,470
$ 0
14.54 %
0.00 %
$ 0.091 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

487,118 MMBtu
0 MMBtu
$ 112,051
$ 0
28.20 %
0.00 %
$ 10.91 /MMBtu

TOTAL ENERGY

511,799 MMBtu
0 MMBtu
$ 337,521
$ 0
17.33 %
0.00 %
$ 9.25 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 904 $ 36,890 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

405,374 kWh $ 36,890 $ 0.091 /kWh

TOTAL ENERGY

4,155 MMBtu $ 36,890 -
02 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 0 $ 2,358 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,240 kWh $ 2,358 $ 0.091 /kWh

TOTAL ENERGY

33 MMBtu $ 2,358 -
03 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 0 $ 1,291 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,195 kWh $ 1,291 $ 0.091 /kWh

TOTAL ENERGY

145 MMBtu $ 1,291 -
04 view
details
TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME 2.6212 N $ 0 $ 490 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,287 kWh $ 490 $ 0.091 /kWh

TOTAL ENERGY

64 MMBtu $ 490 -
05 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 N $ 3,405 $ 2,671 1.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

0 kWh $ 2,671 $ 0.091 /kWh

TOTAL ENERGY

0 MMBtu $ 2,671 -
06 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 9,325 $ 32,995 0.28
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

423,019 kWh $ 32,995 $ 0.091 /kWh

TOTAL ENERGY

4,336 MMBtu $ 32,995 -
07 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 1,026 $ 112,051 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

487,118 MMBtu $ 112,051 $ 10.91 /MMBtu

TOTAL ENERGY

487,118 MMBtu $ 112,051 -
08 view
details
CLEAN OR COLOR ROOF TO REDUCE SOLAR LOAD 2.7425 N $ 42,500 $ 107,292 0.40
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,375,547 kWh $ 107,292 $ 0.091 /kWh

TOTAL ENERGY

14,099 MMBtu $ 107,292 -
09 view
details
PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT 2.2441 N $ 4,000 $ 41,483 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

180,359 kWh $ 41,483 $ 0.091 /kWh

TOTAL ENERGY

1,849 MMBtu $ 41,483 -
10 view
details
SEPARATE TREATMENTS FOR EACH TYPE OF SOLUTION AND RECYCLE 3.1293 N $ 3,405 $ 2,671 1.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

By-product Production

- $ 2,671 -

TOTAL PRODUCTON

- $ 2,671 -