Industrial Assessment Centers
Assessment #UF0418
| Assessment Year | 2008 |
|---|---|
| SIC | 3084 |
| SIC Description | Plastics Pipe |
| NAICS | 326122 |
| NAICS Description | Plastics Pipe and Pipe Fitting Manufacturing |
| Principal Product | PVC pipe |
| Sales | $ 60,000,000 |
| # of Employees | 120 |
| Plant Area (Sq.Ft.) | 140,500 |
| Annual Production | 130,000,000 Pounds |
| Production Hrs. Annual | 8,760 |
| Location (State) | FL |
| Yearly Energy Cost | $ 1,584,617 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
18,261,600 kWh | $ 1,214,967 | $ 0.067 /kWh |
- Demand Charge |
34,773 kW | $ 321,252 | $ 9.24 /kW |
- Electricity Fees |
- | $ 48,398 | - |
TOTAL ENERGY |
187,181 MMBtu | $ 1,584,617 | $ 8.47 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
4,242,144 kWh 887,956 kWh |
$ 328,739 $ 62,643 |
27.06 % 5.16 % |
$ 0.067 /kWh |
- Demand Charge |
4,104 kW 0 kW |
$ 8,522 $ 0 |
2.65 % 0.00 % |
$ 9.24 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
TOTAL ENERGY |
66,882 MMBtu 32,501 MMBtu |
$ 341,052 $ 66,434 |
21.52 % 4.19 % |
$ 8.47 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 1,500 | $ 20,962 | 0.07 | ||||||||||||||||
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| 02 | view details |
INSTALL COMMON HEADER ON COMPRESSORS | 2.4225 | I | $ 2,560 | $ 4,076 | 0.63 | ||||||||||||||||
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| 03 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 1,060 | $ 3,047 | 0.35 | ||||||||||||||||
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| 04 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 0 | $ 4,106 | 0.00 | ||||||||||||||||
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| 05 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | I | $ 800 | $ 1,900 | 0.42 | ||||||||||||||||
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| 06 | view details |
INSTALL TIMERS AND/OR THERMOSTATS | 2.7261 | N | $ 30,850 | $ 16,637 | 1.85 | ||||||||||||||||
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| 07 | view details |
ADJUST / MAINTAIN FORK LIFT TRUCKS FOR MOST EFFICIENT OPERATION | 2.8227 | I | $ 0 | $ 3,791 | 0.00 | ||||||||||||||||
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| 08 | view details |
REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC | 2.1131 | I | $ 1,589 | $ 39,146 | 0.04 | ||||||||||||||||
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| 09 | view details |
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED | 2.7124 | I | $ 809 | $ 7,856 | 0.10 | ||||||||||||||||
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| 10 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 34,619 | $ 13,945 | 2.48 | ||||||||||||||||
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| 11 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 6,806 | $ 5,889 | 1.16 | ||||||||||||||||
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| 12 | view details |
DEVELOP A REPAIR/REPLACE POLICY | 2.4151 | I | $ 0 | $ 729 | 0.00 | ||||||||||||||||
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| 13 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | N | $ 82,588 | $ 48,442 | 1.70 | ||||||||||||||||
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| 14 | view details |
CHECK FOR ACCURACY OF POWER METER | 2.8116 | N | $ 5,967 | $ 170,526 | 0.03 | ||||||||||||||||
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| 15 | view details |
MAINTAIN MACHINES TO REDUCE LEAKS | 3.7311 | I | $ 161 | $ 6,175 | 0.03 | ||||||||||||||||
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| 16 | view details |
CLEAN FOULING FROM WATER LINES REGULARLY | 3.4133 | I | $ 7,838 | $ 2,344 | 3.34 | ||||||||||||||||
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