Industrial Assessment Centers

Assessment #UF0399


Assessment Year 2007
SIC 3841
SIC Description Surgical And Medical Instruments
NAICS 333298
NAICS Description All Other Industrial Machinery Manufacturing
Principal Product Filters
Sales $ 25,000,000
# of Employees 200
Plant Area (Sq.Ft.) 105,000
Annual Production 40,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) FL
Yearly Energy Cost $ 1,523,071

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

14,466,032 kWh $ 632,720 $ 0.044 /kWh

- Demand Charge

30,036 kW $ 245,030 $ 8.16 /kW

- Electricity Fees

- $ 0 -

Natural Gas

54,747 MMBtu $ 645,321 $ 11.79 /MMBtu

TOTAL ENERGY

203,024 MMBtu $ 1,523,071 $ 7.50 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

684,982 kWh
263,108 kWh
$ 35,987
$ 14,491
5.69 %
2.29 %
$ 0.044 /kWh

- Demand Charge

56 kW
0 kW
$ 5,493
$ 0
2.24 %
0.00 %
$ 8.16 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

4,105 MMBtu
0 MMBtu
$ 48,434
$ 0
7.51 %
0.00 %
$ 11.79 /MMBtu

TOTAL ENERGY

11,125 MMBtu
2,696 MMBtu
$ 89,914
$ 14,491
5.90 %
0.95 %
$ 7.50 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS 2.7243 N $ 24,800 $ 3,373 7.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

73,325 kWh $ 3,373 $ 0.044 /kWh

TOTAL ENERGY

752 MMBtu $ 3,373 -
02 view
details
RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR 2.2531 N $ 1,376 $ 349 3.94
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,596 kWh $ 349 $ 0.044 /kWh

TOTAL ENERGY

78 MMBtu $ 349 -
03 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 437 $ 3,878 0.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

84,310 kWh $ 3,878 $ 0.044 /kWh

TOTAL ENERGY

864 MMBtu $ 3,878 -
04 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 0 $ 8,852 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

140,514 kWh $ 8,852 $ 0.044 /kWh

TOTAL ENERGY

1,440 MMBtu $ 8,852 -
05 view
details
INCREASE INSULATION THICKNESS 2.2512 N $ 188 $ 1,157 0.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

98 MMBtu $ 1,157 $ 11.79 /MMBtu

TOTAL ENERGY

98 MMBtu $ 1,157 -
06 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 0 $ 939 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,353 kWh $ 939 $ 0.044 /kWh

TOTAL ENERGY

96 MMBtu $ 939 -
07 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 44,692 $ 20,311 2.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

324,044 kWh $ 14,906 $ 0.044 /kWh

- Demand Charge

55 kW $ 5,405 $ 8.16 /kW

TOTAL ENERGY

3,321 MMBtu $ 20,311 -
08 view
details
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR 2.2411 N $ 35,000 $ 47,277 0.74
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

4,007 MMBtu $ 47,277 $ 11.79 /MMBtu

TOTAL ENERGY

4,007 MMBtu $ 47,277 -
09 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 1,719 $ 2,017 0.85
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,556 kWh $ 1,929 $ 0.044 /kWh

- Demand Charge

1 kW $ 88 $ 8.16 /kW

TOTAL ENERGY

77 MMBtu $ 2,017 -
10 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 404 $ 1,761 0.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

38,284 kWh $ 1,761 $ 0.044 /kWh

TOTAL ENERGY

392 MMBtu $ 1,761 -
11 view
details
RECYCLE FLUORESCENT LAMPS 3.5318 I $ 3,486 $ 1,005 3.47
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 1,005 -

TOTAL PRODUCTON

- $ 1,005 -
12 view
details
CHANGE OPERATING CONDITIONS 4.6320 I $ 731 $ 74,852 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Primary Product

- $ 74,852 -

TOTAL PRODUCTON

- $ 74,852 -