Industrial Assessment Centers

Assessment #UF0368


Assessment Year 2005
SIC 2950
SIC Description
NAICS 324121
NAICS Description Asphalt Paving Mixture and Block Manufacturing
Principal Product Asphalt and limestone products
Sales $ 8,400,000
# of Employees 20
Plant Area (Sq.Ft.) 4,000,000
Annual Production 550,000 Tons
Production Hrs. Annual 2,550
Location (State) FL
Yearly Energy Cost $ 357,360

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,374,000 kWh $ 70,381 $ 0.051 /kWh

- Demand Charge

10,368 kW $ 56,111 $ 5.41 /kW

- Electricity Fees

- $ 0 -

Other Gas

22,736 MMBtu $ 230,868 $ 10.15 /MMBtu

TOTAL ENERGY

36,820 MMBtu $ 357,360 $ 9.71 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

353,320 kWh
56,320 kWh
$ 18,019
$ 2,872
25.60 %
4.08 %
$ 0.051 /kWh

- Demand Charge

542 kW
47 kW
$ 35,201
$ 3,066
62.73 %
5.46 %
$ 5.41 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Other Gas

253 MMBtu
253 MMBtu
$ 1,631
$ 1,631
0.71 %
0.71 %
$ 10.15 /MMBtu

TOTAL ENERGY

3,874 MMBtu
830 MMBtu
$ 54,851
$ 7,569
15.35 %
2.12 %
$ 9.71 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE POWER FACTOR CONTROLLERS 2.3211 N $ 35,000 $ 47,282 0.74
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

297,000 kWh $ 15,147 $ 0.051 /kWh

- Demand Charge

495 kW $ 32,135 $ 5.41 /kW

TOTAL ENERGY

3,044 MMBtu $ 47,282 -
02 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 3,846 $ 1,231 3.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,443 kWh $ 584 $ 0.051 /kWh

- Demand Charge

10 kW $ 647 $ 5.41 /kW

TOTAL ENERGY

117 MMBtu $ 1,231 -
03 view
details
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED 2.6231 I $ 1,437 $ 4,367 0.33
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

40,597 kWh $ 2,070 $ 0.051 /kWh

- Demand Charge

35 kW $ 2,297 $ 5.41 /kW

TOTAL ENERGY

416 MMBtu $ 4,367 -
04 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 1,407 $ 1,437 0.98
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Gas

221 MMBtu $ 1,437 $ 10.15 /MMBtu

TOTAL ENERGY

221 MMBtu $ 1,437 -
05 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 65 $ 194 0.34
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Gas

32 MMBtu $ 194 $ 10.15 /MMBtu

TOTAL ENERGY

32 MMBtu $ 194 -
06 view
details
ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM 2.4157 I $ 316 $ 340 0.93
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,280 kWh $ 218 $ 0.051 /kWh

- Demand Charge

2 kW $ 122 $ 5.41 /kW

TOTAL ENERGY

44 MMBtu $ 340 -
07 view
details
ESTABLISH A PREVENTATIVE MAINTENANCE PROGRAM 2.4156 I $ 2,304 $ 6,000 0.38
Energy Sources Yearly Reduction Yearly Savings Unit Price

Increase in Production

- $ 6,000 -

TOTAL PRODUCTON

- $ 6,000 -
08 view
details
USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES 4.6210 I $ 5,000 $ 6,656 0.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Increase in Production

- $ 6,656 -

TOTAL PRODUCTON

- $ 6,656 -