U.S. Department of Energy - Energy Efficiency and Renewable Energy

Industrial Technologies Program

Industrial Assessment Centers

Assessment #UF0356


Assessment Year 2005
SIC 3545
SIC Description Machine Tool Accessories
NAICS 332212
NAICS Description Hand and Edge Tool Manufacturing
Principal Product Hand and Power Crimping Tools
Sales $ 20,000,000
# of Employees 150
Plant Area (Sq.Ft.) 71,200
Annual Production 0 Pieces
Production Hrs. Annual 2,444
Location (State) FL
Yearly Energy Cost $ 143,071

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

 2,080,580 kWh $ 123,847 $ 0.060 /kWh

- Demand Charge

 5,237 kW $ 19,224 $ 3.67 /kW

- Electricity Fees

 - $ 0 -

TOTAL ENERGY

 21,326 MMBtu $ 143,071 $ 6.71 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

 487,119 kWh
440,073 kWh		 $ 25,915
$ 23,563		 20.93 %
19.03 %		 $ 0.060 /kWh

- Demand Charge

 19 kW
6 kW		 $ 825
$ 260		 4.29 %
1.35 %		 $ 3.67 /kW

- Electricity Fees

 - $ 0
$ 0		 0.00 %
0.00 %		 -

TOTAL ENERGY

 4,993 MMBtu
4,511 MMBtu		 $ 26,741
$ 23,823		 18.69 %
16.65 %		 $ 6.71 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details		 MAKE ICE DURING OFF PEAK HOURS FOR COOLING 2.3113 N $ 150,000 $ 0 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price
02 view
details		 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS 2.7447 I $ 21,108 $ 11,843 1.78
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 236,861 kWh $ 11,843 $ 0.060 /kWh

TOTAL ENERGY

 2,428 MMBtu $ 11,843 -
03 view
details		 UTILIZE A LESS EXPENSIVE COOLING METHOD 2.2628 I $ 2,000 $ 6,348 0.32
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 105,803 kWh $ 6,348 $ 0.060 /kWh

TOTAL ENERGY

 1,084 MMBtu $ 6,348 -
04 view
details		 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 700 $ 3,008 0.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 50,140 kWh $ 3,008 $ 0.060 /kWh

TOTAL ENERGY

 514 MMBtu $ 3,008 -
05 view
details		 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS 2.7141 N $ 1,185 $ 2,918 0.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 47,046 kWh $ 2,352 $ 0.060 /kWh

- Demand Charge

 13 kW $ 565 $ 3.67 /kW

TOTAL ENERGY

 482 MMBtu $ 2,918 -
06 view
details		 USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 2,194 $ 1,295 1.69
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 20,885 kWh $ 1,044 $ 0.060 /kWh

- Demand Charge

 6 kW $ 251 $ 3.67 /kW

TOTAL ENERGY

 214 MMBtu $ 1,295 -
07 view
details		 INSTALL OCCUPANCY SENSORS 2.7135 I $ 1,450 $ 1,232 1.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 24,632 kWh $ 1,232 $ 0.060 /kWh

TOTAL ENERGY

 252 MMBtu $ 1,232 -
08 view
details		 USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 245 $ 96 2.54
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 1,752 kWh $ 88 $ 0.060 /kWh

- Demand Charge

 0 kW $ 9 $ 3.67 /kW

TOTAL ENERGY

 18 MMBtu $ 96 -
09 view
details		 RECYCLE FLUORESCENT LAMPS 3.5318 I $ 3,496 $ 0 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price