Industrial Assessment Centers

Assessment #UF0338


Assessment Year 2004
SIC 3532
SIC Description Mining Machinery
NAICS 333131
NAICS Description Mining Machinery and Equipment Manufacturing
Principal Product Drills and Drill Rigs
Sales $ 40,000,000
# of Employees 200
Plant Area (Sq.Ft.) 1,750,000
Annual Production 45 Pieces
Production Hrs. Annual 2,210
Location (State) FL
Yearly Energy Cost $ 181,729

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,146,700 kWh $ 129,680 $ 0.060 /kWh

- Demand Charge

6,531 kW $ 38,859 $ 5.95 /kW

- Electricity Fees

- $ 13,190 -

TOTAL ENERGY

22,004 MMBtu $ 181,729 $ 8.26 /MMBtu

Water Disposal

739 Gal $ 2,803 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

595,361 kWh
57,080 kWh
$ 40,166
$ 4,833
30.97 %
3.73 %
$ 0.060 /kWh

- Demand Charge

99 kW
0 kW
$ 7,558
$ 0
19.45 %
0.00 %
$ 5.95 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

6,102 MMBtu
585 MMBtu
$ 47,724
$ 4,833
26.26 %
2.66 %
$ 8.26 /MMBtu

Water Disposal

370 Gal
0 Gal
$ 1,403
$ 0
50.05 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 376 $ 4,833 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

57,080 kWh $ 4,833 $ 0.060 /kWh

TOTAL ENERGY

585 MMBtu $ 4,833 -
02 view
details
IMPROVE CLEANING EFFICIENCY BY MAINTAINING CLEANING SYSTEM 3.7141 N $ 246 $ 17,356 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

267,017 kWh $ 17,356 $ 0.060 /kWh

TOTAL ENERGY

2,737 MMBtu $ 17,356 -
03 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 15,747 $ 8,636 1.82
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

90,348 kWh $ 5,855 $ 0.060 /kWh

- Demand Charge

36 kW $ 2,781 $ 5.95 /kW

TOTAL ENERGY

926 MMBtu $ 8,636 -
04 view
details
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED 2.6231 N $ 20,000 $ 7,517 2.66
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

86,549 kWh $ 5,626 $ 0.060 /kWh

- Demand Charge

25 kW $ 1,891 $ 5.95 /kW

TOTAL ENERGY

887 MMBtu $ 7,517 -
05 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 0 $ 1,081 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,068 kWh $ 1,081 $ 0.060 /kWh

TOTAL ENERGY

113 MMBtu $ 1,081 -
06 view
details
LOWER LIGHT FIXTURES IN HIGH CEILING AREAS 2.7141 N $ 200 $ 6,607 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

66,300 kWh $ 4,310 $ 0.060 /kWh

- Demand Charge

30 kW $ 2,297 $ 5.95 /kW

TOTAL ENERGY

680 MMBtu $ 6,607 -
07 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 7,494 $ 1,694 4.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,999 kWh $ 1,105 $ 0.060 /kWh

- Demand Charge

8 kW $ 589 $ 5.95 /kW

TOTAL ENERGY

174 MMBtu $ 1,694 -
08 view
details
METER WASTE WATER 3.4155 N $ 1,500 $ 1,403 1.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

370 Gal $ 1,403 $ 0 /Gal

TOTAL WASTE

- $ 1,403 -