Industrial Assessment Centers

Assessment #UF0334


Assessment Year 2003
SIC 3052
SIC Description Rubber & Plastics Hose & Belting
NAICS 326220
NAICS Description Rubber and Plastics Hoses and Belting Manufacturing
Principal Product Rubber Hoses
Sales $ 55,000,000
# of Employees 550
Plant Area (Sq.Ft.) 424,000
Annual Production 0 Not Available
Production Hrs. Annual 4,160
Location (State) FL
Yearly Energy Cost $ 154,034

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

415,987 kWh $ 139,737 $ 0.336 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

280,325 MMBtu $ 14,297 $ 0.05 /MMBtu

TOTAL ENERGY

284,589 MMBtu $ 154,034 $ 0.54 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

685,473 kWh
685,473 kWh
$ 37,867
$ 37,867
27.10 %
27.10 %
$ 0.336 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 0.05 /MMBtu

TOTAL ENERGY

7,026 MMBtu
7,026 MMBtu
$ 42,967
$ 42,967
27.89 %
27.89 %
$ 0.54 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 57,060 $ 19,397 2.94
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

280,325 kWh $ 14,297 $ 0.336 /kWh

- Demand Charge

773 kW $ 5,100 $ 0.00 /kW

TOTAL ENERGY

2,873 MMBtu $ 19,397 -
02 view
details
INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS 2.7132 I $ 2,128 $ 1,095 1.94
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,589 kWh $ 1,095 $ 0.336 /kWh

TOTAL ENERGY

170 MMBtu $ 1,095 -
03 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 0 $ 13,612 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

211,283 kWh $ 10,775 $ 0.336 /kWh

TOTAL ENERGY

2,166 MMBtu $ 10,775 -

Personnel Changes

- $ 1,131 -

Ancillary Material Cost

- $ 1,706 -

TOTAL PRODUCTON

- $ 2,837 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 376 $ 11,681 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

177,276 kWh $ 11,700 $ 0.336 /kWh

TOTAL ENERGY

1,817 MMBtu $ 11,700 -

Personnel Changes

- $ -19 -

TOTAL PRODUCTON

- $ -19 -
05 view
details
SEGREGATE SPENT SOLVENTS AND REUSE IN SUBSEQUENT WASHINGS 3.1294 I $ 43,600 $ 33,833 1.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Liquid (non-haz)

3,978 Gal $ 33,833 $ 0 /Gal

TOTAL WASTE

- $ 33,833 -
06 view
details
REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES 4.6520 I $ 168,000 $ 82,333 2.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 82,333 -

TOTAL PRODUCTON

- $ 82,333 -