Industrial Assessment Centers

Assessment #UF0328


Assessment Year 2003
SIC 3592
SIC Description Carburetors, Pistons, Rings, Valves
NAICS 336311
NAICS Description Carburetor, Piston, Piston Ring, and Valve Manufacturing
Principal Product Brake Hoses
Sales $ 60,000,000
# of Employees 350
Plant Area (Sq.Ft.) 89,000
Annual Production 15,100,000 Pieces
Production Hrs. Annual 4,375
Location (State) FL
Yearly Energy Cost $ 193,267

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,612,000 kWh $ 118,903 $ 0.033 /kWh

- Demand Charge

8,513 kW $ 74,364 $ 8.74 /kW

- Electricity Fees

- $ 0 -

TOTAL ENERGY

37,023 MMBtu $ 193,267 $ 5.22 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

721,393 kWh
346,898 kWh
$ 37,477
$ 17,255
31.52 %
14.51 %
$ 0.033 /kWh

- Demand Charge

176 kW
176 kW
$ 1,493
$ 1,493
2.01 %
2.01 %
$ 8.74 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

7,393 MMBtu
3,555 MMBtu
$ 38,970
$ 18,748
20.16 %
9.70 %
$ 5.22 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA 2.7221 I $ 0 $ 10,395 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

192,500 kWh $ 10,395 $ 0.033 /kWh

TOTAL ENERGY

1,973 MMBtu $ 10,395 -
02 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 12,292 $ 3,817 3.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

70,411 kWh $ 2,324 $ 0.033 /kWh

- Demand Charge

176 kW $ 1,493 $ 8.74 /kW

TOTAL ENERGY

722 MMBtu $ 3,817 -
03 view
details
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS 2.7447 N $ 11,058 $ 14,183 0.78
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

262,654 kWh $ 14,183 $ 0.033 /kWh

TOTAL ENERGY

2,692 MMBtu $ 14,183 -
04 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 0 $ 3,810 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

46,381 kWh $ 2,505 $ 0.033 /kWh

TOTAL ENERGY

475 MMBtu $ 2,505 -

Administrative Changes

- $ 205 -

Ancillary Material Cost

- $ 1,100 -

TOTAL PRODUCTON

- $ 1,305 -
05 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 0 $ 2,031 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

37,606 kWh $ 2,031 $ 0.033 /kWh

TOTAL ENERGY

385 MMBtu $ 2,031 -
06 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 N $ 5,141 $ 6,039 0.85
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

111,841 kWh $ 6,039 $ 0.033 /kWh

TOTAL ENERGY

1,146 MMBtu $ 6,039 -
07 view
details
IMPROVE SPACE COMFORT CONDITIONING 4.4240 I $ 4,000 $ 3,900 1.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 3,900 -

TOTAL PRODUCTON

- $ 3,900 -