Industrial Assessment Centers

Assessment #UF0319


Assessment Year 2003
SIC 2087
SIC Description Flavoring Extracts And Syrups, Nec
NAICS 311942
NAICS Description Spice and Extract Manufacturing
Principal Product Chemicals
Sales $ 20,000,000
# of Employees 45
Plant Area (Sq.Ft.) 8,712,035
Annual Production 450,000 Pounds
Production Hrs. Annual 8,760
Location (State) GA
Yearly Energy Cost $ 3,522,822

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

24,870,204 kWh $ 859,168 $ 0.035 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

644,549 MMBtu $ 2,663,654 $ 4.13 /MMBtu

TOTAL ENERGY

899,469 MMBtu $ 3,522,822 $ 3.92 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

899,727 kWh
405,389 kWh
$ 33,290
$ 14,999
3.87 %
1.75 %
$ 0.035 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

13,200 MMBtu
309 MMBtu
$ 54,517
$ 1,277
2.05 %
0.05 %
$ 4.13 /MMBtu

TOTAL ENERGY

22,422 MMBtu
4,464 MMBtu
$ 87,807
$ 16,276
2.49 %
0.46 %
$ 3.92 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 9,534 $ 2,379 4.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

64,300 kWh $ 2,379 $ 0.035 /kWh

TOTAL ENERGY

659 MMBtu $ 2,379 -
02 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 825 $ 1,277 0.65
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

309 MMBtu $ 1,277 $ 4.13 /MMBtu

TOTAL ENERGY

309 MMBtu $ 1,277 -
03 view
details
USE POWER FACTOR CONTROLLERS 2.3211 N $ 20,000 $ 3,600 5.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 3,600 -

TOTAL PRODUCTON

- $ 3,600 -
04 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 N $ 17,945 $ 6,151 2.92
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

166,234 kWh $ 6,151 $ 0.035 /kWh

TOTAL ENERGY

1,704 MMBtu $ 6,151 -
05 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 0 $ 12,620 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

341,089 kWh $ 12,620 $ 0.035 /kWh

TOTAL ENERGY

3,496 MMBtu $ 12,620 -
06 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 52,700 $ 12,140 4.34
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

328,104 kWh $ 12,140 $ 0.035 /kWh

TOTAL ENERGY

3,363 MMBtu $ 12,140 -
07 view
details
MAINTAIN STEAM JETS USED FOR VACUUM SYSTEM 2.2152 N $ 38,924 $ 53,240 0.73
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

12,891 MMBtu $ 53,240 $ 4.13 /MMBtu

TOTAL ENERGY

12,891 MMBtu $ 53,240 -