Industrial Assessment Centers

Assessment #UF0314


Assessment Year 2003
SIC 2087
SIC Description Flavoring Extracts And Syrups, Nec
NAICS 311999
NAICS Description All Other Miscellaneous Food Manufacturing
Principal Product Fragrances
Sales $ 92,600,000
# of Employees 179
Plant Area (Sq.Ft.) 73,000
Annual Production 100,000 Pieces
Production Hrs. Annual 8,760
Location (State) FL
Yearly Energy Cost $ 180,520

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,379,839 kWh $ 116,106 $ 0.034 /kWh

- Demand Charge

861 kW $ 34,805 $ 40.42 /kW

- Electricity Fees

- $ 0 -

Natural Gas

5,027 MMBtu $ 29,609 $ 5.89 /MMBtu

TOTAL ENERGY

39,670 MMBtu $ 180,520 $ 4.55 /MMBtu

Water Disposal

95,659,200 Gal $ 375,940 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

3,379,839 kWh
2,171,650 kWh
$ 116,106
$ 73,836
100.00 %
63.59 %
$ 0.034 /kWh

- Demand Charge

861 kW
240 kW
$ 34,805
$ 21,149
100.00 %
60.76 %
$ 40.42 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

5,027 MMBtu
0 MMBtu
$ 29,609
$ 0
100.00 %
0.00 %
$ 5.89 /MMBtu

TOTAL ENERGY

39,671 MMBtu
22,260 MMBtu
$ 180,520
$ 94,985
100.00 %
52.62 %
$ 4.55 /MMBtu

Water Disposal

95,659,200 Gal
0 Gal
$ 375,940
$ 0
100.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 8,936 $ 10,414 0.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

232,735 kWh $ 7,913 $ 0.034 /kWh

- Demand Charge

28 kW $ 2,501 $ 40.42 /kW

TOTAL ENERGY

2,386 MMBtu $ 10,414 -
02 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 2,000 $ 4,569 0.44
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

99,331 kWh $ 4,569 $ 0.034 /kWh

TOTAL ENERGY

1,018 MMBtu $ 4,569 -
03 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 165,670 $ 51,357 3.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,108,858 kWh $ 37,701 $ 0.034 /kWh

- Demand Charge

621 kW $ 13,656 $ 40.42 /kW

TOTAL ENERGY

11,366 MMBtu $ 51,357 -
04 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 191,945 $ 84,571 2.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,938,915 kWh $ 65,923 $ 0.034 /kWh

- Demand Charge

212 kW $ 18,648 $ 40.42 /kW

TOTAL ENERGY

19,874 MMBtu $ 84,571 -
05 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 3,005 $ 29,609 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

5,027 MMBtu $ 29,609 $ 5.89 /MMBtu

TOTAL ENERGY

5,027 MMBtu $ 29,609 -
06 view
details
USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION 3.4111 N $ 302,000 $ 375,940 0.80
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

95,659,200 Gal $ 375,940 $ 0 /Gal

TOTAL WASTE

- $ 375,940 -
07 view
details
INSTALL AUTOMATIC PACKING EQUIPMENT 4.4410 N $ 32,000 $ 135,000 0.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 135,000 -

TOTAL PRODUCTON

- $ 135,000 -