Industrial Assessment Centers

Assessment #UF0287


Assessment Year 2001
SIC 3842
SIC Description Surgical Appliances And Supplies
NAICS
NAICS Description
Principal Product Process & Tissue Implants, R&D Orthopedic, Prosthetic & Surg
Sales $ 1,225,000
# of Employees 370
Plant Area (Sq.Ft.) 63,000
Annual Production 180,733 Pieces
Production Hrs. Annual 4,160
Location (State) FL
Yearly Energy Cost $ 445,369

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

5,774,352 kWh $ 333,682 $ 0.058 /kWh

- Demand Charge

11,611 kW $ 68,603 $ 5.91 /kW

- Electricity Fees

- $ 0 -

Natural Gas

4,625 MMBtu $ 43,084 $ 9.32 /MMBtu

TOTAL ENERGY

63,812 MMBtu $ 445,369 $ 6.98 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

759,564 kWh
531,682 kWh
$ 46,528
$ 30,837
13.94 %
9.24 %
$ 0.058 /kWh

- Demand Charge

37 kW
4 kW
$ 2,660
$ 322
3.88 %
0.47 %
$ 5.91 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 9.32 /MMBtu

TOTAL ENERGY

7,787 MMBtu
5,451 MMBtu
$ 49,188
$ 31,159
11.04 %
7.00 %
$ 6.98 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 920 $ 1,092 0.84
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,520 kWh $ 784 $ 0.058 /kWh

- Demand Charge

4 kW $ 308 $ 5.91 /kW

TOTAL ENERGY

139 MMBtu $ 1,092 -
02 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 2,081 $ 1,260 1.65
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

21,715 kWh $ 1,260 $ 0.058 /kWh

TOTAL ENERGY

223 MMBtu $ 1,260 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 16,038 $ 3,637 4.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

45,053 kWh $ 2,613 $ 0.058 /kWh

- Demand Charge

14 kW $ 1,024 $ 5.91 /kW

TOTAL ENERGY

462 MMBtu $ 3,637 -
04 view
details
UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT 2.7121 N $ 10,788 $ 3,729 2.89
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

43,360 kWh $ 2,515 $ 0.058 /kWh

- Demand Charge

19 kW $ 1,314 $ 5.91 /kW

TOTAL ENERGY

444 MMBtu $ 3,829 -

Administrative Changes

- $ -100 -

TOTAL PRODUCTON

- $ -100 -
05 view
details
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED 2.6231 I $ 20,000 $ 28,709 0.70
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

494,983 kWh $ 28,709 $ 0.058 /kWh

TOTAL ENERGY

5,074 MMBtu $ 28,709 -
06 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 0 $ 1,358 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

23,179 kWh $ 1,344 $ 0.058 /kWh

- Demand Charge

0 kW $ 14 $ 5.91 /kW

TOTAL ENERGY

238 MMBtu $ 1,358 -
07 view
details
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED 2.6231 N $ 225 $ 9,303 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

117,754 kWh $ 9,303 $ 0.058 /kWh

TOTAL ENERGY

1,207 MMBtu $ 9,303 -
08 view
details
INSTALL AUTOMATIC PART STORAGE / RETREVAL SYSTEM 4.4480 I $ 5,247 $ 39,000 0.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Primary Product

- $ 39,000 -

TOTAL PRODUCTON

- $ 39,000 -
09 view
details
PAY UTILITY BILLS ON TIME 2.8123 N $ 0 $ 15,147 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 15,147 -

TOTAL PRODUCTON

- $ 15,147 -
10 view
details
IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS 2.7243 I $ 3,000 $ 29,250 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 29,250 -

TOTAL PRODUCTON

- $ 29,250 -