Industrial Assessment Centers

Assessment #UF0271


Assessment Year 2001
SIC 3398
SIC Description Metal Heat Treating
NAICS
NAICS Description
Principal Product Treated Metal Parts
Sales $ 2,100,000
# of Employees 70
Plant Area (Sq.Ft.) 11,450
Annual Production 20,075 Not Available
Production Hrs. Annual 6,708
Location (State) FL
Yearly Energy Cost $ 140,010

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,252,000 kWh $ 52,237 $ 0.042 /kWh

- Demand Charge

5,122 kW $ 37,132 $ 7.25 /kW

- Electricity Fees

- $ 0 -

Natural Gas

9,450 MMBtu $ 23,401 $ 2.48 /MMBtu

Other Energy

1,141 MMBtu $ 27,240 $ 23.87 /MMBtu

TOTAL ENERGY

23,424 MMBtu $ 140,010 $ 5.98 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

256,305 kWh
215,183 kWh
$ 17,141
$ 14,522
32.81 %
27.80 %
$ 0.042 /kWh

- Demand Charge

24 kW
24 kW
$ 2,308
$ 2,308
6.22 %
6.22 %
$ 7.25 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

3,283 MMBtu
0 MMBtu
$ 8,200
$ 0
35.04 %
0.00 %
$ 2.48 /MMBtu

Other Energy

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 23.87 /MMBtu

TOTAL ENERGY

5,910 MMBtu
2,206 MMBtu
$ 27,649
$ 16,830
19.75 %
12.02 %
$ 5.98 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES 2.8121 I $ 50 $ 9,184 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 9,184 -

TOTAL PRODUCTON

- $ 9,184 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 2,302 $ 1,027 2.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

17,711 kWh $ 833 $ 0.042 /kWh

- Demand Charge

2 kW $ 194 $ 7.25 /kW

TOTAL ENERGY

182 MMBtu $ 1,027 -
03 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 0 $ 1,439 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

25,698 kWh $ 1,439 $ 0.042 /kWh

TOTAL ENERGY

263 MMBtu $ 1,439 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 220 $ 2,553 0.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

31,767 kWh $ 2,553 $ 0.042 /kWh

TOTAL ENERGY

326 MMBtu $ 2,553 -
05 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 6,910 $ 8,200 0.84
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

3,283 MMBtu $ 8,200 $ 2.48 /MMBtu

TOTAL ENERGY

3,283 MMBtu $ 8,200 -
06 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 14,788 $ 4,725 3.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

76,496 kWh $ 4,725 $ 0.042 /kWh

TOTAL ENERGY

784 MMBtu $ 4,725 -
07 view
details
INSTALL SKYLIGHTS 2.7145 N $ 5,321 $ 1,180 4.51
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,424 kWh $ 1,180 $ 0.042 /kWh

TOTAL ENERGY

158 MMBtu $ 1,180 -
08 view
details
REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES 2.4235 I $ 75 $ 5,285 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

65,253 kWh $ 5,285 $ 0.042 /kWh

TOTAL ENERGY

669 MMBtu $ 5,285 -
09 view
details
INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS 3.6193 N $ 7,000 $ 1,210 5.79
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 1,210 -

TOTAL PRODUCTON

- $ 1,210 -
10 view
details
IMPROVE CLEANING EFFICIENCY BY MAINTAINING CLEANING SYSTEM 3.7141 I $ 260 $ 282 0.92
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,487 kWh $ 257 $ 0.042 /kWh

- Demand Charge

1 kW $ 25 $ 7.25 /kW

TOTAL ENERGY

56 MMBtu $ 282 -
11 view
details
USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS 2.2424 I $ 6,000 $ 2,958 2.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

18,469 kWh $ 869 $ 0.042 /kWh

- Demand Charge

21 kW $ 2,089 $ 7.25 /kW

TOTAL ENERGY

189 MMBtu $ 2,958 -