Industrial Assessment Centers

Assessment #UF0205


Assessment Year 1998
SIC 2435
SIC Description Hardwood Veneer And Plywood
NAICS
NAICS Description
Principal Product Plywood sheets and treated lumber
Sales $ 37,500,000
# of Employees 268
Plant Area (Sq.Ft.) 200,000
Annual Production 4,849,998 Pieces
Production Hrs. Annual 8,760
Location (State) FL
Yearly Energy Cost $ 3,028,671

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

27,208,676 kWh $ 1,232,166 $ 0.045 /kWh

- Demand Charge

50,583 kW $ 378,826 $ 7.49 /kW

- Electricity Fees

- $ -187,273 -

Wood

1,069,968 MMBtu $ 1,604,952 $ 1.50 /MMBtu

TOTAL ENERGY

1,348,857 MMBtu $ 3,028,671 $ 2.25 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,122,509 kWh
957,503 kWh
$ 52,998
$ 45,576
4.30 %
3.70 %
$ 0.045 /kWh

- Demand Charge

284 kW
284 kW
$ 2,119
$ 2,119
0.56 %
0.56 %
$ 7.49 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Wood

1,230 MMBtu
1,230 MMBtu
$ 3,075
$ 3,075
0.19 %
0.19 %
$ 1.50 /MMBtu

TOTAL ENERGY

12,735 MMBtu
11,044 MMBtu
$ 58,192
$ 50,770
1.92 %
1.68 %
$ 2.25 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 10,390 $ 9,940 1.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

173,798 kWh $ 7,821 $ 0.045 /kWh

- Demand Charge

284 kW $ 2,119 $ 7.49 /kW

TOTAL ENERGY

1,781 MMBtu $ 9,940 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 3,200 $ 20,997 0.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

411,782 kWh $ 20,997 $ 0.045 /kWh

TOTAL ENERGY

4,221 MMBtu $ 20,997 -
03 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 1,215 $ 7,422 0.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

165,006 kWh $ 7,422 $ 0.045 /kWh

TOTAL ENERGY

1,691 MMBtu $ 7,422 -
04 view
details
USE POWER FACTOR CONTROLLERS 2.3211 I $ 22,000 $ 31,516 0.70
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 31,516 -

TOTAL PRODUCTON

- $ 31,516 -
05 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 I $ 471 $ 3,075 0.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Wood

1,230 MMBtu $ 3,075 $ 1.50 /MMBtu

TOTAL ENERGY

1,230 MMBtu $ 3,075 -
06 view
details
USE POWER FACTOR CONTROLLERS 2.3211 I $ 40,806 $ 13,598 3.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

302,169 kWh $ 13,598 $ 0.045 /kWh

TOTAL ENERGY

3,097 MMBtu $ 13,598 -
07 view
details
INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS 3.6193 N $ 10,000 $ 3,914 2.55
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 3,914 -

TOTAL PRODUCTON

- $ 3,914 -
08 view
details
ELIMINATE PRACTICE OF MIXING WASTE STREAMS 3.1291 N $ 45,000 $ 21,300 2.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 21,300 -

TOTAL PRODUCTON

- $ 21,300 -
09 view
details
REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES 4.6520 I $ 10,320 $ 9,360 1.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 9,360 -

TOTAL PRODUCTON

- $ 9,360 -
10 view
details
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE 4.6110 I $ 10,000 $ 17,160 0.58
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

69,754 kWh $ 3,160 $ 0.045 /kWh

TOTAL ENERGY

715 MMBtu $ 3,160 -

Administrative Changes

- $ 14,000 -

TOTAL PRODUCTON

- $ 14,000 -
11 view
details
UPGRADE CONVEYORS 2.4325 I $ 10,500 $ 84,000 0.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 84,000 -

TOTAL PRODUCTON

- $ 84,000 -