Industrial Assessment Centers

Assessment #UD0860


Assessment Year 2012
SIC 3599
SIC Description Industrial Machinery, Nec
NAICS 332710
NAICS Description Machine Shops
Principal Product Reprocessed Metal Components
Sales $ 4,000,000
# of Employees 20
Plant Area (Sq.Ft.) 40,000
Annual Production 300,000 Pieces
Production Hrs. Annual 2,450
Location (State) OH
Yearly Energy Cost $ 95,550

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

443,800 kWh $ 32,240 $ 0.073 /kWh

- Demand Charge

2,916 kW $ 24,424 $ 8.38 /kW

- Electricity Fees

- $ 0 -

Natural Gas

5,740 MMBtu $ 38,886 $ 6.77 /MMBtu

TOTAL ENERGY

10,289 MMBtu $ 95,550 $ 9.29 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

10,035 kWh
6,212 kWh
$ 687
$ 426
2.13 %
1.32 %
$ 0.073 /kWh

- Demand Charge

42 kW
42 kW
$ 360
$ 360
1.47 %
1.47 %
$ 8.38 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,835 MMBtu
1,752 MMBtu
$ 12,428
$ 11,863
31.96 %
30.51 %
$ 6.77 /MMBtu

TOTAL ENERGY

1,938 MMBtu
1,816 MMBtu
$ 13,475
$ 12,649
14.10 %
13.24 %
$ 9.29 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 500 $ 270 1.85
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,823 kWh $ 261 $ 0.073 /kWh

TOTAL ENERGY

39 MMBtu $ 261 -

Administrative Changes

- $ 9 -

TOTAL PRODUCTON

- $ 9 -
02 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 0 $ 519 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,793 kWh $ 260 $ 0.073 /kWh

- Demand Charge

30 kW $ 259 $ 8.38 /kW

TOTAL ENERGY

39 MMBtu $ 519 -
03 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 1,000 $ 267 3.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,419 kWh $ 166 $ 0.073 /kWh

- Demand Charge

12 kW $ 101 $ 8.38 /kW

TOTAL ENERGY

25 MMBtu $ 267 -
04 view
details
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS 2.7224 I $ 5,250 $ 11,863 0.44
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,752 MMBtu $ 11,863 $ 6.77 /MMBtu

TOTAL ENERGY

1,752 MMBtu $ 11,863 -
05 view
details
USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE 2.7492 N $ 900 $ 565 1.59
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

83 MMBtu $ 565 $ 6.77 /MMBtu

TOTAL ENERGY

83 MMBtu $ 565 -