Industrial Assessment Centers
Assessment #UD0859
| Assessment Year | 2012 |
|---|---|
| SIC | 3069 |
| SIC Description | Fabricated Rubber Products, Nec |
| NAICS | 326299 |
| NAICS Description | All Other Rubber Product Manufacturing |
| Principal Product | Suspension Bushings |
| Sales | $ 10,000,000 |
| # of Employees | 56 |
| Plant Area (Sq.Ft.) | 70,000 |
| Annual Production | 9,000,000 Pieces |
| Production Hrs. Annual | 6,000 |
| Location (State) | OH |
| Yearly Energy Cost | $ 258,685 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
1,371,633 kWh | $ 144,351 | $ 0.105 /kWh |
- Demand Charge |
500 kW | $ 2,355 | $ 4.71 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
19,036 MMBtu | $ 111,979 | $ 5.88 /MMBtu |
TOTAL ENERGY |
33,095 MMBtu | $ 258,685 | $ 7.82 /MMBtu |
Water Disposal |
359,040 Gal | $ 1,449 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
108,402 kWh 16,980 kWh |
$ 11,408 $ 1,787 |
7.90 % 1.24 % |
$ 0.105 /kWh |
- Demand Charge |
277 kW 31 kW |
$ 1,321 $ 147 |
56.09 % 6.24 % |
$ 4.71 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
11,161 MMBtu 9,201 MMBtu |
$ 66,698 $ 55,172 |
59.56 % 49.27 % |
$ 5.88 /MMBtu |
TOTAL ENERGY |
12,272 MMBtu 9,375 MMBtu |
$ 79,427 $ 57,106 |
30.70 % 22.08 % |
$ 7.82 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 10,150 | $ 8,512 | 1.19 | ||||||||||||||||||||||||
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| 02 | view details |
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED | 2.7124 | I | $ 600 | $ 581 | 1.03 | ||||||||||||||||||||||||
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| 03 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | N | $ 100 | $ 1,313 | 0.08 | ||||||||||||||||||||||||
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| 04 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 2,000 | $ 1,041 | 1.92 | ||||||||||||||||||||||||
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| 05 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 1,000 | $ 1,953 | 0.51 | ||||||||||||||||||||||||
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| 06 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | I | $ 6,033 | $ 20,256 | 0.30 | ||||||||||||||||||||||||
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| 07 | view details |
REDUCE EXCESS STEAM BLEEDING | 2.2162 | I | $ 0 | $ 20,148 | 0.00 | ||||||||||||||||||||||||
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| 08 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | I | $ 2,000 | $ 14,768 | 0.14 | ||||||||||||||||||||||||
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| 09 | view details |
USE FLUE GAS HEAT TO PREHEAT BOILER FEEDWATER | 2.2412 | N | $ 10,000 | $ 6,869 | 1.46 | ||||||||||||||||||||||||
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| 10 | view details |
REDUCE EXCESSIVE BOILER BLOWDOWN | 2.1241 | N | $ 5,000 | $ 4,657 | 1.07 | ||||||||||||||||||||||||
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