Industrial Assessment Centers

Assessment #UD0858


Assessment Year 2012
SIC 3469
SIC Description Metal Stampings, Nec
NAICS 332116
NAICS Description Metal Stamping
Principal Product Metal Fabrication
Sales $ 6,000,000
# of Employees 45
Plant Area (Sq.Ft.) 53,000
Annual Production 10,000,000 Pieces
Production Hrs. Annual 4,000
Location (State) OH
Yearly Energy Cost $ 157,808

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,813,728 kWh $ 93,318 $ 0.051 /kWh

- Demand Charge

4,548 kW $ 59,663 $ 13.12 /kW

- Electricity Fees

- $ 0 -

Natural Gas

521 MMBtu $ 4,827 $ 9.26 /MMBtu

TOTAL ENERGY

19,112 MMBtu $ 157,808 $ 8.26 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

136,927 kWh
22,027 kWh
$ 6,799
$ 1,094
7.29 %
1.17 %
$ 0.051 /kWh

- Demand Charge

390 kW
66 kW
$ 5,389
$ 922
9.03 %
1.55 %
$ 13.12 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 9.26 /MMBtu

TOTAL ENERGY

1,404 MMBtu
226 MMBtu
$ 12,188
$ 2,016
7.72 %
1.28 %
$ 8.26 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 12,425 $ 7,297 1.70
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

79,107 kWh $ 3,928 $ 0.051 /kWh

- Demand Charge

240 kW $ 3,313 $ 13.12 /kW

TOTAL ENERGY

811 MMBtu $ 7,241 -

Administrative Changes

- $ 56 -

TOTAL PRODUCTON

- $ 56 -
02 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 3,850 $ 2,138 1.80
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

23,190 kWh $ 1,152 $ 0.051 /kWh

- Demand Charge

72 kW $ 971 $ 13.12 /kW

TOTAL ENERGY

238 MMBtu $ 2,123 -

Administrative Changes

- $ 15 -

TOTAL PRODUCTON

- $ 15 -
03 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 I $ 500 $ 1,006 0.50
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,986 kWh $ 546 $ 0.051 /kWh

- Demand Charge

32 kW $ 460 $ 13.12 /kW

TOTAL ENERGY

113 MMBtu $ 1,006 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 1,000 $ 1,010 0.99
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,041 kWh $ 548 $ 0.051 /kWh

- Demand Charge

34 kW $ 462 $ 13.12 /kW

TOTAL ENERGY

113 MMBtu $ 1,010 -
05 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 N $ 300 $ 399 0.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,359 kWh $ 216 $ 0.051 /kWh

- Demand Charge

12 kW $ 183 $ 13.12 /kW

TOTAL ENERGY

45 MMBtu $ 399 -
06 view
details
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS 2.7224 N $ 360 $ 409 0.88
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

8,244 kWh $ 409 $ 0.051 /kWh

TOTAL ENERGY

85 MMBtu $ 409 -