Industrial Assessment Centers
Assessment #UD0857
| Assessment Year | 2012 |
|---|---|
| SIC | 3479 |
| SIC Description | Metal Coating And Allied Services |
| NAICS | 332812 |
| NAICS Description | Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| Principal Product | Powder Coated Metal Parts |
| Sales | $ 1,000,000 |
| # of Employees | 15 |
| Plant Area (Sq.Ft.) | 75,000 |
| Annual Production | 1,000,000 Pieces |
| Production Hrs. Annual | 3,600 |
| Location (State) | OH |
| Yearly Energy Cost | $ 308,575 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
1,231,921 kWh | $ 91,914 | $ 0.075 /kWh |
- Demand Charge |
3,588 kW | $ 16,927 | $ 4.72 /kW |
- Electricity Fees |
- | $ 192 | - |
Natural Gas |
27,660 MMBtu | $ 199,542 | $ 7.21 /MMBtu |
TOTAL ENERGY |
40,287 MMBtu | $ 308,575 | $ 7.66 /MMBtu |
Water Disposal |
3,578,432 Gal | $ 9,861 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
249,548 kWh 0 kWh |
$ 18,126 $ 0 |
19.72 % 0.00 % |
$ 0.075 /kWh |
- Demand Charge |
541 kW 0 kW |
$ 2,584 $ 0 |
15.27 % 0.00 % |
$ 4.72 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
3,335 MMBtu 0 MMBtu |
$ 24,045 $ 0 |
12.05 % 0.00 % |
$ 7.21 /MMBtu |
TOTAL ENERGY |
5,893 MMBtu 0 MMBtu |
$ 44,755 $ 0 |
14.50 % 0.00 % |
$ 7.66 /MMBtu |
Water Disposal |
2,627,724 Gal 0 Gal |
$ 7,271 $ 0 |
73.73 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
REDUCE WATER USE WITH COUNTER CURRENT RINSING | 3.1222 | N | $ 2,000 | $ 4,781 | 0.42 | ||||||||||||||||||||||||
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| 02 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 11,880 | $ 4,979 | 2.39 | ||||||||||||||||||||||||
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| 03 | view details |
TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME | 2.6212 | N | $ 6,800 | $ 3,696 | 1.84 | ||||||||||||||||||||||||
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| 04 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | N | $ 15,150 | $ 7,324 | 2.07 | ||||||||||||||||||||||||
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| 05 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 2,000 | $ 834 | 2.40 | ||||||||||||||||||||||||
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| 06 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | N | $ 1,000 | $ 807 | 1.24 | ||||||||||||||||||||||||
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| 07 | view details |
LIMIT AND CONTROL SECONDARY COMBUSTION AIR IN FURNACE | 2.1114 | N | $ 2,000 | $ 7,051 | 0.28 | ||||||||||||||||||||||||
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| 08 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | N | $ 36,000 | $ 12,178 | 2.96 | ||||||||||||||||||||||||
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| 09 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | N | $ 2,680 | $ 4,816 | 0.56 | ||||||||||||||||||||||||
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| 10 | view details |
USE SOLAR HEAT TO MAKE ELECTRICTY | 2.9114 | N | $ 211,596 | $ 19,437 | 10.89 | ||||||||||||||||||||||||
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