Industrial Assessment Centers
Assessment #UD0855
| Assessment Year | 2012 |
|---|---|
| SIC | 3444 |
| SIC Description | Sheet Metalwork |
| NAICS | 332322 |
| NAICS Description | Sheet Metal Work Manufacturing |
| Principal Product | Airflow Ductwork, AirClean Control Systems, AirSilence Products |
| Sales | $ 1,000,000 |
| # of Employees | 83 |
| Plant Area (Sq.Ft.) | 180,000 |
| Annual Production | 532,689 Pounds |
| Production Hrs. Annual | 2,500 |
| Location (State) | OH |
| Yearly Energy Cost | $ 253,640 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
1,766,480 kWh | $ 83,444 | $ 0.047 /kWh |
- Demand Charge |
6,348 kW | $ 83,444 | $ 13.14 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
11,985 MMBtu | $ 86,752 | $ 7.24 /MMBtu |
TOTAL ENERGY |
30,092 MMBtu | $ 253,640 | $ 8.43 /MMBtu |
Water Disposal |
6,015 Gal | $ 7,818 | $ 1 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
335,694 kWh 94,921 kWh |
$ 22,566 $ 6,405 |
27.04 % 7.68 % |
$ 0.047 /kWh |
- Demand Charge |
2,357 kW 1,661 kW |
$ 43,760 $ 30,343 |
52.44 % 36.36 % |
$ 13.14 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 7.24 /MMBtu |
TOTAL ENERGY |
3,441 MMBtu 973 MMBtu |
$ 66,326 $ 36,748 |
26.15 % 14.49 % |
$ 8.43 /MMBtu |
Water Disposal |
1,000 Gal 0 Gal |
$ 7,300 $ 0 |
93.37 % 0.00 % |
$ 1 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS | 2.3131 | I | $ 0 | $ 23,100 | 0.00 | ||||||||||||||||||||||||
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| 02 | view details |
METER RECYCLED WATER (TO REDUCE SEWER CHARGES) | 3.4116 | N | $ 30,000 | $ 7,300 | 4.11 | ||||||||||||||||||||||||
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| 03 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 91,318 | $ 19,664 | 4.64 | ||||||||||||||||||||||||
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| 04 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | I | $ 0 | $ 1,089 | 0.00 | ||||||||||||||||||||||||
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| 05 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 1,000 | $ 3,665 | 0.27 | ||||||||||||||||||||||||
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| 06 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | I | $ 0 | $ 3,118 | 0.00 | ||||||||||||||||||||||||
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| 07 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | N | $ 10,493 | $ 1,886 | 5.56 | ||||||||||||||||||||||||
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| 08 | view details |
REDUCE VENTILATION AIR | 2.7314 | I | $ 6,600 | $ 2,956 | 2.23 | ||||||||||||||||||||||||
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| 09 | view details |
USE SOLAR HEAT TO MAKE ELECTRICTY | 2.9114 | N | $ 106,738 | $ 30,362 | 3.52 | ||||||||||||||||||||||||
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