Industrial Assessment Centers

Assessment #UD0854


Assessment Year 2012
SIC 3559
SIC Description Special Industry Machinery, Nec
NAICS 333298
NAICS Description All Other Industrial Machinery Manufacturing
Principal Product microchannel technology
Sales $ 11,000,000
# of Employees 60
Plant Area (Sq.Ft.) 22,000
Annual Production 4 Not Available
Production Hrs. Annual 2,000
Location (State) OH
Yearly Energy Cost $ 174,586

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,612,200 kWh $ 118,279 $ 0.073 /kWh

- Demand Charge

3,756 kW $ 32,114 $ 8.55 /kW

- Electricity Fees

- $ 0 -

Natural Gas

3,448 MMBtu $ 24,193 $ 7.02 /MMBtu

TOTAL ENERGY

19,973 MMBtu $ 174,586 $ 8.74 /MMBtu

Water Disposal

13,146,264 Gal $ 13,146,264 $ 1 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

364,410 kWh
0 kWh
$ 85,930
$ 0
72.65 %
0.00 %
$ 0.073 /kWh

- Demand Charge

792 kW
0 kW
$ 6,543
$ 0
20.37 %
0.00 %
$ 8.55 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,054 MMBtu
0 MMBtu
$ 11,095
$ 0
45.86 %
0.00 %
$ 7.02 /MMBtu

TOTAL ENERGY

4,789 MMBtu
0 MMBtu
$ 103,568
$ 0
59.32 %
0.00 %
$ 8.74 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 1 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE SOLAR HEAT TO MAKE ELECTRICTY 2.9114 N $ 545,213 $ 77,312 7.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

217,518 kWh $ 77,312 $ 0.073 /kWh

TOTAL ENERGY

2,230 MMBtu $ 77,312 -
02 view
details
SCHEDULE BAKING TIMES OF SMALL AND LARGE COMPONENTS 2.6224 N $ 0 $ 5,889 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

684 kW $ 5,889 $ 8.55 /kW

TOTAL ENERGY

0 MMBtu $ 5,889 -
03 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 0 $ 291 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,841 kWh $ 225 $ 0.073 /kWh

- Demand Charge

12 kW $ 66 $ 8.55 /kW

TOTAL ENERGY

39 MMBtu $ 291 -
04 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 1,500 $ 1,511 0.99
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,149 kWh $ 243 $ 0.073 /kWh

- Demand Charge

12 kW $ 49 $ 8.55 /kW

Natural Gas

163 MMBtu $ 1,219 $ 7.02 /MMBtu

TOTAL ENERGY

206 MMBtu $ 1,511 -
05 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 N $ 0 $ 1,351 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,192 kWh $ 1,126 $ 0.073 /kWh

- Demand Charge

24 kW $ 225 $ 8.55 /kW

TOTAL ENERGY

197 MMBtu $ 1,351 -
06 view
details
REDUCE VENTILATION AIR 2.7314 N $ 0 $ 8,795 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

55,200 kWh $ 3,239 $ 0.073 /kWh

Natural Gas

315 MMBtu $ 5,556 $ 7.02 /MMBtu

TOTAL ENERGY

881 MMBtu $ 8,795 -
07 view
details
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS 2.7224 N $ 0 $ 7,906 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

61,110 kWh $ 3,586 $ 0.073 /kWh

Natural Gas

576 MMBtu $ 4,320 $ 7.02 /MMBtu

TOTAL ENERGY

1,202 MMBtu $ 7,906 -
08 view
details
INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS 2.7491 N $ 857 $ 513 1.67
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,400 kWh $ 199 $ 0.073 /kWh

- Demand Charge

60 kW $ 314 $ 8.55 /kW

TOTAL ENERGY

35 MMBtu $ 513 -