Industrial Assessment Centers
Assessment #UD0849
| Assessment Year | 2012 |
|---|---|
| SIC | 2952 |
| SIC Description | Asphalt Felts And Coatings |
| NAICS | 324122 |
| NAICS Description | Asphalt Shingle and Coating Materials Manufacturing |
| Principal Product | Asphalt Shingles |
| Sales | $ 140,000,000 |
| # of Employees | 93 |
| Plant Area (Sq.Ft.) | 100,000 |
| Annual Production | 2,300,000 Not Available |
| Production Hrs. Annual | 7,728 |
| Location (State) | IN |
| Yearly Energy Cost | $ 623,067 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
5,740,679 kWh | $ 192,598 | $ 0.034 /kWh |
- Demand Charge |
10,944 kW | $ 217,185 | $ 19.85 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
29,723 MMBtu | $ 213,284 | $ 7.18 /MMBtu |
TOTAL ENERGY |
88,566 MMBtu | $ 623,067 | $ 7.04 /MMBtu |
Water Disposal |
1,760,914 Gal | $ 6,982 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
828,919 kWh 0 kWh |
$ 52,976 $ 0 |
27.51 % 0.00 % |
$ 0.034 /kWh |
- Demand Charge |
1,648 kW 0 kW |
$ 32,112 $ 0 |
14.79 % 0.00 % |
$ 19.85 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
5,813 MMBtu 0 MMBtu |
$ 44,560 $ 0 |
20.89 % 0.00 % |
$ 7.18 /MMBtu |
TOTAL ENERGY |
14,310 MMBtu 0 MMBtu |
$ 129,648 $ 0 |
20.81 % 0.00 % |
$ 7.04 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 15,816 | $ 62,282 | 0.25 | ||||||||||||||||
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| 02 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | N | $ 0 | $ 2,445 | 0.00 | ||||||||||||||||
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| 03 | view details |
REDESIGN FLOW TO MINIMIZE MASS TRANSFER LENGTH | 2.5121 | N | $ 0 | $ 14,632 | 0.00 | ||||||||||||||||
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| 04 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 500 | $ 3,199 | 0.16 | ||||||||||||||||
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| 05 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | N | $ 1,000 | $ 2,530 | 0.40 | ||||||||||||||||
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| 06 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | N | $ 44,000 | $ 34,045 | 1.29 | ||||||||||||||||
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| 07 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | N | $ 11,000 | $ 7,241 | 1.52 | ||||||||||||||||
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| 08 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | N | $ 2,000 | $ 3,274 | 0.61 | ||||||||||||||||
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