Industrial Assessment Centers
Assessment #UD0847
| Assessment Year | 2012 |
|---|---|
| SIC | 3544 |
| SIC Description | Special Dies, Tools, Jigs & Fixtures |
| NAICS | 333514 |
| NAICS Description | Special Die and Tool, Die Set, Jig, and Fixture Manufacturing |
| Principal Product | Custom Machining |
| Sales | $ 40,000,000 |
| # of Employees | 216 |
| Plant Area (Sq.Ft.) | 300,000 |
| Annual Production | 2,500,000 Not Available |
| Production Hrs. Annual | 4,000 |
| Location (State) | OH |
| Yearly Energy Cost | $ 555,923 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
4,915,064 kWh | $ 450,872 | $ 0.092 /kWh |
- Demand Charge |
12,828 kW | $ 36,432 | $ 2.84 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
6,385 MMBtu | $ 68,619 | $ 10.75 /MMBtu |
TOTAL ENERGY |
56,765 MMBtu | $ 555,923 | $ 9.79 /MMBtu |
Water Disposal |
884,136 Gal | $ 4,508 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
208,573 kWh 94,526 kWh |
$ 19,982 $ 9,103 |
4.43 % 2.02 % |
$ 0.092 /kWh |
- Demand Charge |
408 kW 36 kW |
$ 980 $ 45 |
2.69 % 0.12 % |
$ 2.84 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
1,553 MMBtu 527 MMBtu |
$ 14,372 $ 4,675 |
20.94 % 6.81 % |
$ 10.75 /MMBtu |
TOTAL ENERGY |
3,691 MMBtu 1,496 MMBtu |
$ 35,334 $ 13,823 |
6.36 % 2.49 % |
$ 9.79 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 374 | $ 436 | 0.86 | ||||||||||||||||||||||||
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| 02 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | N | $ 0 | $ 5,694 | 0.00 | ||||||||||||||||||||||||
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| 03 | view details |
TURN OFF EQUIPMENT WHEN NOT IN USE | 2.6218 | I | $ 0 | $ 4,177 | 0.00 | ||||||||||||||||||||||||
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| 04 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | N | $ 1,880 | $ 821 | 2.29 | ||||||||||||||||||||||||
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| 05 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 1,500 | $ 2,953 | 0.51 | ||||||||||||||||||||||||
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| 06 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 500 | $ 590 | 0.85 | ||||||||||||||||||||||||
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| 07 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | N | $ 1,000 | $ 157 | 6.37 | ||||||||||||||||||||||||
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| 08 | view details |
TURN OFF EQUIPMENT WHEN NOT IN USE | 2.6218 | N | $ 0 | $ 1,162 | 0.00 | ||||||||||||||||||||||||
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| 09 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | N | $ 200 | $ 175 | 1.14 | ||||||||||||||||||||||||
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| 10 | view details |
REDUCE VENTILATION AIR | 2.7314 | N | $ 11,500 | $ 9,297 | 1.24 | ||||||||||||||||||||||||
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| 11 | view details |
REDUCE VENTILATION AIR | 2.7314 | I | $ 0 | $ 5,243 | 0.00 | ||||||||||||||||||||||||
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| 12 | view details |
REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL | 2.7232 | I | $ 22,015 | $ 4,403 | 5.00 | ||||||||||||||||||||||||
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