Industrial Assessment Centers
Assessment #UD0846
| Assessment Year | 2012 |
|---|---|
| SIC | 2796 |
| SIC Description | Platemaking Services |
| NAICS | 323122 |
| NAICS Description | Prepress Services |
| Principal Product | Photo engraving plate |
| Sales | $ 18,000,000 |
| # of Employees | 40 |
| Plant Area (Sq.Ft.) | 42,000 |
| Annual Production | 2,850,000 Pounds |
| Production Hrs. Annual | 2,000 |
| Location (State) | OH |
| Yearly Energy Cost | $ 220,766 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
1,728,000 kWh | $ 122,164 | $ 0.071 /kWh |
- Demand Charge |
7,284 kW | $ 32,890 | $ 4.52 /kW |
- Electricity Fees |
- | $ 1,567 | - |
Natural Gas |
8,484 MMBtu | $ 64,145 | $ 7.56 /MMBtu |
TOTAL ENERGY |
26,196 MMBtu | $ 220,766 | $ 8.43 /MMBtu |
Water Disposal |
6,878,608 Gal | $ 9,219 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
257,727 kWh 195,994 kWh |
$ 19,253 $ 14,639 |
15.76 % 11.98 % |
$ 0.071 /kWh |
- Demand Charge |
477 kW 403 kW |
$ 2,283 $ 1,928 |
6.94 % 5.86 % |
$ 4.52 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
1,420 MMBtu 0 MMBtu |
$ 10,810 $ 0 |
16.85 % 0.00 % |
$ 7.56 /MMBtu |
TOTAL ENERGY |
4,062 MMBtu 2,009 MMBtu |
$ 32,346 $ 16,567 |
14.65 % 7.50 % |
$ 8.43 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 2,054 | $ 2,212 | 0.93 | ||||||||||||||||||||||||
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| 02 | view details |
TURN OFF EQUIPMENT WHEN NOT IN USE | 2.6218 | N | $ 0 | $ 2,542 | 0.00 | ||||||||||||||||||||||||
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| 03 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | I | $ 0 | $ 1,567 | 0.00 | ||||||||||||||||||||||||
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| 04 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 2,000 | $ 1,577 | 1.27 | ||||||||||||||||||||||||
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| 05 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 1,000 | $ 601 | 1.66 | ||||||||||||||||||||||||
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| 06 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | N | $ 1,000 | $ 3,109 | 0.32 | ||||||||||||||||||||||||
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| 07 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | N | $ 593 | $ 249 | 2.38 | ||||||||||||||||||||||||
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| 08 | view details |
REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL | 2.2622 | I | $ 38,000 | $ 11,712 | 3.24 | ||||||||||||||||||||||||
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| 09 | view details |
REDUCE VENTILATION AIR | 2.7314 | N | $ 9,000 | $ 5,608 | 1.60 | ||||||||||||||||||||||||
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| 10 | view details |
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS | 2.7224 | N | $ 0 | $ 2,694 | 0.00 | ||||||||||||||||||||||||
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