Industrial Assessment Centers
Assessment #UD0843
| Assessment Year | 2011 |
|---|---|
| SIC | 3085 |
| SIC Description | Plastics Bottles |
| NAICS | 326160 |
| NAICS Description | Plastics Bottle Manufacturing |
| Principal Product | Plastic containers |
| Sales | $ 20,000,000 |
| # of Employees | 28 |
| Plant Area (Sq.Ft.) | 115,000 |
| Annual Production | 23,770,594 Pieces |
| Production Hrs. Annual | 6,000 |
| Location (State) | OH |
| Yearly Energy Cost | $ 656,654 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
6,753,200 kWh | $ 342,901 | $ 0.051 /kWh |
- Demand Charge |
14,304 kW | $ 262,049 | $ 18.32 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
4,250 MMBtu | $ 51,704 | $ 12.17 /MMBtu |
TOTAL ENERGY |
73,471 MMBtu | $ 656,654 | $ 8.94 /MMBtu |
Water Disposal |
99 Gal | $ 253 | $ 3 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
628,907 kWh 206,839 kWh |
$ 31,622 $ 10,797 |
9.22 % 3.15 % |
$ 0.051 /kWh |
- Demand Charge |
823 kW 96 kW |
$ 15,136 $ 1,770 |
5.78 % 0.68 % |
$ 18.32 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 12.17 /MMBtu |
TOTAL ENERGY |
6,446 MMBtu 2,120 MMBtu |
$ 46,758 $ 12,567 |
7.12 % 1.91 % |
$ 8.94 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 3 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 18,563 | $ 29,573 | 0.63 | ||||||||||||||||||||||||
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| 02 | view details |
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS | 2.7111 | I | $ 0 | $ 2,770 | 0.00 | ||||||||||||||||||||||||
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| 03 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 407 | $ 143 | 2.85 | ||||||||||||||||||||||||
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| 04 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | N | $ 5,808 | $ 2,904 | 2.00 | ||||||||||||||||||||||||
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| 05 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | I | $ 4,698 | $ 2,289 | 2.05 | ||||||||||||||||||||||||
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| 06 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 0 | $ 1,854 | 0.00 | ||||||||||||||||||||||||
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| 07 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 5,000 | $ 1,212 | 4.13 | ||||||||||||||||||||||||
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| 08 | view details |
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED | 2.6231 | I | $ 0 | $ 509 | 0.00 | ||||||||||||||||||||||||
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| 09 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | I | $ 650 | $ 5,145 | 0.13 | ||||||||||||||||||||||||
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