Industrial Assessment Centers
Assessment #UD0836
| Assessment Year | 2011 |
|---|---|
| SIC | 2026 |
| SIC Description | Fluid Milk |
| NAICS | 311511 |
| NAICS Description | Fluid Milk Manufacturing |
| Principal Product | Fluid Milk, Beverage, and Culture |
| Sales | $ 143,000,000 |
| # of Employees | 180 |
| Plant Area (Sq.Ft.) | 225,000 |
| Annual Production | 484,547,724 Pounds |
| Production Hrs. Annual | 8,760 |
| Location (State) | OH |
| Yearly Energy Cost | $ 1,429,644 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
13,978,805 kWh | $ 518,082 | $ 0.037 /kWh |
- Demand Charge |
2,248 kW | $ 331,232 | $ 147.35 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
69,572 MMBtu | $ 580,330 | $ 8.34 /MMBtu |
TOTAL ENERGY |
212,856 MMBtu | $ 1,429,644 | $ 6.72 /MMBtu |
Water Disposal |
90,281 Gal | $ 176,855 | $ 2 /Gal |
Other Liquid (non-haz) |
93,610 Gal | $ 137,546 | $ 1 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,058,459 kWh 0 kWh |
$ 42,126 $ 0 |
8.13 % 0.00 % |
$ 0.037 /kWh |
- Demand Charge |
15 kW 0 kW |
$ 2,615 $ 0 |
0.79 % 0.00 % |
$ 147.35 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
9,506 MMBtu 0 MMBtu |
$ 79,278 $ 0 |
13.66 % 0.00 % |
$ 8.34 /MMBtu |
TOTAL ENERGY |
20,355 MMBtu 0 MMBtu |
$ 124,019 $ 0 |
8.67 % 0.00 % |
$ 6.72 /MMBtu |
Water Disposal |
3,754 Gal 0 Gal |
$ 7,357 $ 0 |
4.16 % 0.00 % |
$ 2 /Gal |
Other Liquid (non-haz) |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 1 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 2,196 | $ 1,705 | 1.29 | ||||||||||||||||||||||||
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| 02 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | N | $ 36 | $ 1,796 | 0.02 | ||||||||||||||||||||||||
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| 03 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 7,000 | $ 4,689 | 1.49 | ||||||||||||||||||||||||
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| 04 | view details |
USE FLUE GAS HEAT TO PREHEAT BOILER FEEDWATER | 2.2412 | N | $ 32,000 | $ 37,847 | 0.85 | ||||||||||||||||||||||||
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| 05 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | N | $ 1,000 | $ 14,178 | 0.07 | ||||||||||||||||||||||||
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| 06 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | N | $ 1,140 | $ 1,960 | 0.58 | ||||||||||||||||||||||||
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| 07 | view details |
USE EXCESS COLD PROCESS FLUID FOR INDUSTRIAL COOLING NEEDS | 2.2696 | N | $ 15,000 | $ 12,875 | 1.17 | ||||||||||||||||||||||||
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| 08 | view details |
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE THROTTLING SYSTEM | 2.4143 | N | $ 99,100 | $ 30,572 | 3.24 | ||||||||||||||||||||||||
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| 09 | view details |
RECOVER HEAT FROM REFRIGERATION CONDENSERS | 2.2436 | N | $ 18,000 | $ 25,293 | 0.71 | ||||||||||||||||||||||||
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| 10 | view details |
MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE | 2.2621 | N | $ 10,000 | $ 6,389 | 1.57 | ||||||||||||||||||||||||
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