Industrial Assessment Centers
Assessment #UD0827
| Assessment Year | 2010 |
|---|---|
| SIC | 3444 |
| SIC Description | Sheet Metalwork |
| NAICS | 332322 |
| NAICS Description | Sheet Metal Work Manufacturing |
| Principal Product | Sheetmetal fabrication of vent, smoke, and fire damper units |
| Sales | $ 20,000,000 |
| # of Employees | 105 |
| Plant Area (Sq.Ft.) | 85,000 |
| Annual Production | 15,000 Pieces |
| Production Hrs. Annual | 2,000 |
| Location (State) | KY |
| Yearly Energy Cost | $ 142,583 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
828,140 kWh | $ 28,029 | $ 0.034 /kWh |
- Demand Charge |
3,516 kW | $ 41,317 | $ 11.75 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
5,236 MMBtu | $ 73,237 | $ 13.99 /MMBtu |
TOTAL ENERGY |
13,724 MMBtu | $ 142,583 | $ 10.39 /MMBtu |
Water Disposal |
776 Gal | $ 4,542 | $ 6 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
242,705 kWh 15,664 kWh |
$ 9,603 $ 620 |
34.26 % 2.21 % |
$ 0.034 /kWh |
- Demand Charge |
24 kW 7 kW |
$ 3,409 $ 1,000 |
8.25 % 2.42 % |
$ 11.75 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
1,167 MMBtu 46 MMBtu |
$ 16,332 $ 647 |
22.30 % 0.88 % |
$ 13.99 /MMBtu |
TOTAL ENERGY |
3,655 MMBtu 207 MMBtu |
$ 29,344 $ 2,267 |
20.58 % 1.59 % |
$ 10.39 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 6 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 585 | $ 207 | 2.83 | ||||||||||||||||||||||||
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| 02 | view details |
REPLACE OVER-SIZE MOTORS AND PUMPS WITH OPTIMUM SIZE | 2.4131 | N | $ 58,000 | $ 5,123 | 11.32 | ||||||||||||||||||||||||
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| 03 | view details |
TURN OFF EQUIPMENT WHEN NOT IN USE | 2.6218 | N | $ 5,800 | $ 2,804 | 2.07 | ||||||||||||||||||||||||
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| 04 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | N | $ 800 | $ 3,258 | 0.25 | ||||||||||||||||||||||||
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| 05 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 500 | $ 995 | 0.50 | ||||||||||||||||||||||||
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| 06 | view details |
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS | 2.7447 | N | $ 48,000 | $ 15,685 | 3.06 | ||||||||||||||||||||||||
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| 07 | view details |
CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS | 2.7444 | I | $ 50 | $ 597 | 0.08 | ||||||||||||||||||||||||
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