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U.S. Department of Energy Energy Efficiency and Renewable Energy
IAC Field Managers

Industrial Assessment Centers

Assessment #UD0805


Assessment Year 2009
SIC 2086
SIC Description Bottled And Canned Soft Drinks
NAICS 312111
NAICS Description Soft Drink Manufacturing
Principal Product Carbonated Soft Drinks
Sales $ 261,000,000
# of Employees 500
Plant Area (Sq.Ft.) 233,000
Annual Production 22,000,000 Pieces
Production Hrs. Annual 6,864
Location (State) OH
Yearly Energy Cost $ 781,038

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

 5,280,600 kWh $ 439,086 $ 0.083 /kWh

- Demand Charge

 1,298 kW $ 0 $ 0.00 /kW

- Electricity Fees

 - $ 0 -

Natural Gas

 34,389 MMBtu $ 341,952 $ 9.94 /MMBtu

TOTAL ENERGY

 88,515 MMBtu $ 781,038 $ 8.82 /MMBtu

Water Disposal

 24,596 Gal $ 109,262 $ 4 /Gal

Solid Waste (non-haz)

 251,373 lbs $ 217,702 $ 1 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

 1,457,560 kWh
944,514 kWh		 $ 49,558
$ 32,114		 11.29 %
7.31 %		 $ 0.083 /kWh

- Demand Charge

 228 kW
117 kW		 $ 42,558
$ 20,980		 0.00 %
0.00 %		 $ 0.00 /kW

- Electricity Fees

 - $ 27,413
$ 0		 0.00 %
0.00 %		 -

Natural Gas

 3,164 MMBtu
983 MMBtu		 $ 31,459
$ 9,775		 9.20 %
2.86 %		 $ 9.94 /MMBtu

TOTAL ENERGY

 18,105 MMBtu
10,665 MMBtu		 $ 150,988
$ 62,869		 19.33 %
8.05 %		 $ 8.82 /MMBtu

Water Disposal

 238,612 Gal
0 Gal		 $ 1,423
$ 0		 1.30 %
0.00 %		 $ 4 /Gal

Solid Waste (non-haz)

 0 lbs
0 lbs		 $ 0
$ 0		 0.00 %
0.00 %		 $ 1 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details		 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE 2.2621 N $ 12,000 $ 39,022 0.31
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 513,046 kWh $ 17,444 $ 0.083 /kWh

- Demand Charge

 111 kW $ 21,578 $ 0.00 /kW

TOTAL ENERGY

 5,259 MMBtu $ 39,022 -
02 view
details		 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE 2.8114 N $ 25,000 $ 21,769 1.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

 - $ 21,769 -

TOTAL ENERGY

 0 MMBtu $ 21,769 -
03 view
details		 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 17,147 $ 16,619 1.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 294,018 kWh $ 9,997 $ 0.083 /kWh

- Demand Charge

 40 kW $ 6,024 $ 0.00 /kW

TOTAL ENERGY

 3,014 MMBtu $ 16,021 -

Personnel Changes

 - $ 598 -

TOTAL PRODUCTON

 - $ 598 -
04 view
details		 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 25,117 $ 11,872 2.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 174,593 kWh $ 5,936 $ 0.083 /kWh

- Demand Charge

 23 kW $ 4,533 $ 0.00 /kW

TOTAL ENERGY

 1,790 MMBtu $ 10,469 -

Personnel Changes

 - $ 1,403 -

TOTAL PRODUCTON

 - $ 1,403 -
05 view
details		 RECOVER HEAT FROM REFRIGERATION CONDENSERS 2.2436 N $ 2,000 $ 10,974 0.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 1,104 MMBtu $ 10,974 $ 9.94 /MMBtu

TOTAL ENERGY

 1,104 MMBtu $ 10,974 -
06 view
details		 USE FLUE GAS HEAT TO PREHEAT BOILER FEEDWATER 2.2412 N $ 16,000 $ 10,710 1.49
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 1,077 MMBtu $ 10,710 $ 9.94 /MMBtu

TOTAL ENERGY

 1,077 MMBtu $ 10,710 -
07 view
details		 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 8,043 $ 8,327 0.97
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 138,868 kWh $ 4,722 $ 0.083 /kWh

- Demand Charge

 19 kW $ 3,605 $ 0.00 /kW

TOTAL ENERGY

 1,423 MMBtu $ 8,327 -
08 view
details		 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 6,703 $ 6,938 0.97
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 115,723 kWh $ 3,935 $ 0.083 /kWh

- Demand Charge

 15 kW $ 3,003 $ 0.00 /kW

TOTAL ENERGY

 1,186 MMBtu $ 6,938 -
09 view
details		 REDUCE EXCESSIVE BOILER BLOWDOWN 2.1241 I $ 5,000 $ 5,312 0.94
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 534 MMBtu $ 5,312 $ 9.94 /MMBtu

TOTAL ENERGY

 534 MMBtu $ 5,312 -
10 view
details		 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES 2.4322 I $ 0 $ 4,119 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 66,100 kWh $ 2,247 $ 0.083 /kWh

- Demand Charge

 10 kW $ 1,872 $ 0.00 /kW

TOTAL ENERGY

 678 MMBtu $ 4,119 -
11 view
details		 INSULATE BARE EQUIPMENT 2.2511 I $ 4,283 $ 3,797 1.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 382 MMBtu $ 3,797 $ 9.94 /MMBtu

TOTAL ENERGY

 382 MMBtu $ 3,797 -
12 view
details		 CHECK FOR ACCURACY OF UTILITY METERS 2.8111 N $ 0 $ 3,741 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

 - $ 3,741 -

TOTAL ENERGY

 0 MMBtu $ 3,741 -
13 view
details		 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 0 $ 3,689 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 47,156 kWh $ 1,603 $ 0.083 /kWh

- Demand Charge

 6 kW $ 1,224 $ 0.00 /kW

TOTAL ENERGY

 483 MMBtu $ 2,827 -

Personnel Changes

 - $ 862 -

TOTAL PRODUCTON

 - $ 862 -
14 view
details		 USE / PURCHASE OPTIMUM SIZED COMPRESSOR 2.4226 I $ 0 $ 2,965 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 87,194 kWh $ 2,965 $ 0.083 /kWh

TOTAL ENERGY

 894 MMBtu $ 2,965 -
15 view
details		 OPTIMIZE PLANT POWER FACTOR 2.3212 N $ 5,000 $ 1,903 2.63
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

 - $ 1,903 -

TOTAL ENERGY

 0 MMBtu $ 1,903 -
16 view
details		 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 1,000 $ 1,428 0.70
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 20,862 kWh $ 709 $ 0.083 /kWh

- Demand Charge

 4 kW $ 719 $ 0.00 /kW

TOTAL ENERGY

 214 MMBtu $ 1,428 -
17 view
details		 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) 3.4116 N $ 0 $ 1,423 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

 238,612 Gal $ 1,423 $ 4 /Gal

TOTAL WASTE

 - $ 1,423 -
18 view
details		 ISOLATE HOT OR COLD EQUIPMENT 2.2522 I $ 0 $ 666 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 67 MMBtu $ 666 $ 9.94 /MMBtu

TOTAL ENERGY

 67 MMBtu $ 666 -