Industrial Assessment Centers
Assessment #UD0797
| Assessment Year | 2009 |
|---|---|
| SIC | 2013 |
| SIC Description | Sausages And Other Prepared Meats |
| NAICS | 311611 |
| NAICS Description | Animal (except Poultry) Slaughtering |
| Principal Product | Meat Packing |
| Sales | $ 200,000,000 |
| # of Employees | 600 |
| Plant Area (Sq.Ft.) | 325,000 |
| Annual Production | 140,000,000 Tons |
| Production Hrs. Annual | 6,864 |
| Location (State) | KY |
| Yearly Energy Cost | $ 4,657,022 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
30,357,525 kWh | $ 1,318,656 | $ 0.043 /kWh |
- Demand Charge |
4,983 kW | $ 710,046 | $ 142.49 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
219,397 MMBtu | $ 2,628,320 | $ 11.98 /MMBtu |
TOTAL ENERGY |
530,562 MMBtu | $ 4,657,022 | $ 8.78 /MMBtu |
Water Disposal |
117,798,032 Gal | $ 523,242 | $ 0 /Gal |
Other Liquid (non-haz) |
118,175,772 Gal | $ 442,368 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
3,077,391 kWh 770,793 kWh |
$ 128,828 $ 31,653 |
9.77 % 2.40 % |
$ 0.043 /kWh |
- Demand Charge |
360 kW 88 kW |
$ 42,016 $ 12,576 |
5.92 % 1.77 % |
$ 142.49 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
10,838 MMBtu 0 MMBtu |
$ 129,839 $ 0 |
4.94 % 0.00 % |
$ 11.98 /MMBtu |
TOTAL ENERGY |
42,381 MMBtu 7,901 MMBtu |
$ 300,683 $ 44,229 |
6.46 % 0.95 % |
$ 8.78 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Other Liquid (non-haz) |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
RECOVER HEAT FROM REFRIGERATION CONDENSERS | 2.2436 | N | $ 250,000 | $ 141,216 | 1.77 | ||||||||||||||||||||||||
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| 02 | view details |
MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE | 2.2621 | N | $ 5,000 | $ 61,511 | 0.08 | ||||||||||||||||||||||||
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| 03 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 48,750 | $ 37,489 | 1.30 | ||||||||||||||||||||||||
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| 04 | view details |
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED | 2.6231 | N | $ 6,000 | $ 22,395 | 0.27 | ||||||||||||||||||||||||
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| 05 | view details |
MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE | 2.2621 | N | $ 75,000 | $ 23,393 | 3.21 | ||||||||||||||||||||||||
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| 06 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 1,000 | $ 8,034 | 0.12 | ||||||||||||||||||||||||
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| 07 | view details |
MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE | 2.2621 | N | $ 75,000 | $ 4,835 | 15.51 | ||||||||||||||||||||||||
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| 08 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 3,150 | $ 4,088 | 0.77 | ||||||||||||||||||||||||
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| 09 | view details |
DISCONNECT BALLASTS | 2.7122 | I | $ 0 | $ 858 | 0.00 | ||||||||||||||||||||||||
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