Industrial Assessment Centers
Assessment #UD0779
| Assessment Year | 2008 |
|---|---|
| SIC | 3679 |
| SIC Description | Electronic Components, Nec |
| NAICS | 334419 |
| NAICS Description | Other Electronic Component Manufacturing |
| Principal Product | refrigeration and sensor parts |
| Sales | $ 25,000,000 |
| # of Employees | 250 |
| Plant Area (Sq.Ft.) | 75,157 |
| Annual Production | 35,000,000 Pieces |
| Production Hrs. Annual | 6,336 |
| Location (State) | OH |
| Yearly Energy Cost | $ 1,177,509 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
8,013,240 kWh | $ 612,001 | $ 0.076 /kWh |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
50,115 MMBtu | $ 565,508 | $ 11.28 /MMBtu |
TOTAL ENERGY |
132,251 MMBtu | $ 1,177,509 | $ 8.90 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
541,747 kWh 387,339 kWh |
$ 18,961 $ 13,557 |
3.10 % 2.22 % |
$ 0.076 /kWh |
- Electricity Fees |
- |
$ 5,482 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
25,117 MMBtu 10,976 MMBtu |
$ 254,595 $ 108,946 |
45.02 % 19.27 % |
$ 11.28 /MMBtu |
TOTAL ENERGY |
30,670 MMBtu 14,946 MMBtu |
$ 379,286 $ 217,147 |
32.21 % 18.44 % |
$ 8.90 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
RELOCATE OVEN / FURNACE TO MORE EFFICIENT LOCATION | 2.1117 | N | $ 200,000 | $ 255,168 | 0.78 | ||||||||||||||||||||||||
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| 02 | view details |
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS | 2.3131 | I | $ 1,000 | $ 95,648 | 0.01 | ||||||||||||||||||||||||
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| 03 | view details |
REPLACE BOILER | 2.1224 | I | $ 65,000 | $ 17,736 | 3.66 | ||||||||||||||||||||||||
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| 04 | view details |
USE COUNTER-CURRENT RINSING TO REDUCE RINSE WATER VOLUME (GRAVURE) | 3.1227 | I | $ 500 | $ 13,555 | 0.04 | ||||||||||||||||||||||||
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| 05 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | I | $ 3,318 | $ 13,503 | 0.25 | ||||||||||||||||||||||||
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| 06 | view details |
IMPROVE COMBUSTION CONTROL CAPABILITY | 2.1116 | I | $ 100,000 | $ 75,942 | 1.32 | ||||||||||||||||||||||||
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| 07 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | N | $ 35,000 | $ 7,679 | 4.56 | ||||||||||||||||||||||||
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| 08 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | I | $ 412 | $ 8,895 | 0.05 | ||||||||||||||||||||||||
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| 09 | view details |
OPTIMIZE PLANT POWER FACTOR | 2.3212 | N | $ 3,000 | $ 5,482 | 0.55 | ||||||||||||||||||||||||
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| 10 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 9,173 | $ 4,499 | 2.04 | ||||||||||||||||||||||||
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| 11 | view details |
PAY BILLS ON TIME TO AVOID LATE FEES | 4.8210 | I | $ 0 | $ 4,322 | 0.00 | ||||||||||||||||||||||||
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| 12 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 1,000 | $ 3,658 | 0.27 | ||||||||||||||||||||||||
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| 13 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | I | $ 100 | $ 1,228 | 0.08 | ||||||||||||||||||||||||
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| 14 | view details |
COVER OPEN TANKS WITH FLOATING INSULATION | 2.2513 | I | $ 360 | $ 537 | 0.67 | ||||||||||||||||||||||||
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| 15 | view details |
RECOVER WASTE HEAT FROM EQUIPMENT | 2.2437 | N | $ 2,000 | $ 481 | 4.16 | ||||||||||||||||||||||||
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