Industrial Assessment Centers

Assessment #UD0763


Assessment Year 2007
SIC 2013
SIC Description Sausages And Other Prepared Meats
NAICS 311612
NAICS Description Meat Processed from Carcasses
Principal Product Hamburger Patties
Sales $ 330,000,000
# of Employees 48
Plant Area (Sq.Ft.) 101,935
Annual Production 250,000,000 Pounds
Production Hrs. Annual 6,084
Location (State) OH
Yearly Energy Cost $ 1,887,795

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

34,392,364 kWh $ 1,751,958 $ 0.051 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

10,327 MMBtu $ 135,837 $ 13.15 /MMBtu

TOTAL ENERGY

362,849 MMBtu $ 1,887,795 $ 5.20 /MMBtu

Water Disposal

24,661,865 Gal $ 232,024 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

523,509 kWh
-9,310 kWh
$ 16,747
$ -298
0.96 %
-0.02 %
$ 0.051 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

2,677 MMBtu
2,677 MMBtu
$ 36,135
$ 36,135
26.60 %
26.60 %
$ 13.15 /MMBtu

TOTAL ENERGY

8,042 MMBtu
2,582 MMBtu
$ 61,842
$ 36,759
3.28 %
1.95 %
$ 5.20 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT 2.2441 I $ 5,242 $ 36,135 0.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,677 MMBtu $ 36,135 $ 13.15 /MMBtu

TOTAL ENERGY

2,677 MMBtu $ 36,135 -
02 view
details
LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER 3.5315 I $ 8,900 $ 30,994 0.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-9,310 kWh $ -298 $ 0.051 /kWh

- Demand Charge

-8 kW $ 922 $ 0.00 /kW

TOTAL ENERGY

-95 MMBtu $ 624 -

Solid Waste (non-haz)

1,756,000 lbs $ 30,370 $ 0 /lbs

TOTAL WASTE

- $ 30,370 -
03 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 57,910 $ 18,945 3.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

365,601 kWh $ 11,699 $ 0.051 /kWh

- Demand Charge

46 kW $ 5,900 $ 0.00 /kW

TOTAL ENERGY

3,747 MMBtu $ 17,599 -

Administrative Changes

- $ 1,346 -

TOTAL PRODUCTON

- $ 1,346 -
04 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 8,100 $ 3,551 2.28
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

83,256 kWh $ 2,596 $ 0.051 /kWh

- Demand Charge

6 kW $ 778 $ 0.00 /kW

TOTAL ENERGY

853 MMBtu $ 3,374 -

Administrative Changes

- $ 177 -

TOTAL PRODUCTON

- $ 177 -
05 view
details
USE HIGHEST TEMPERATURE FOR CHILLING OR COLD STORAGE 2.2694 N $ 0 $ 2,275 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

45,578 kWh $ 1,522 $ 0.051 /kWh

- Demand Charge

12 kW $ 753 $ 0.00 /kW

TOTAL ENERGY

467 MMBtu $ 2,275 -
06 view
details
RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING 2.7313 N $ 3,670 $ 1,835 2.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

38,384 kWh $ 1,228 $ 0.051 /kWh

- Demand Charge

10 kW $ 607 $ 0.00 /kW

TOTAL ENERGY

393 MMBtu $ 1,835 -