Industrial Assessment Centers

Assessment #UD0759


Assessment Year 2007
SIC 2541
SIC Description Wood Partitions And Fixtures
NAICS 337212
NAICS Description Custom Architectural Woodwork and Millwork Manufacturing
Principal Product Wood Fixtures for Retail
Sales $ 13,000,000
# of Employees 95
Plant Area (Sq.Ft.) 230,000
Annual Production 600 Thousand Feet
Production Hrs. Annual 3,432
Location (State) OH
Yearly Energy Cost $ 236,999

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,194,459 kWh $ 151,737 $ 0.069 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

6,868 MMBtu $ 85,262 $ 12.41 /MMBtu

TOTAL ENERGY

29,361 MMBtu $ 236,999 $ 8.07 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

175,828 kWh
53,478 kWh
$ 6,248
$ 2,700
4.12 %
1.78 %
$ 0.069 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,527 MMBtu
1,473 MMBtu
$ 18,982
$ 18,275
22.26 %
21.43 %
$ 12.41 /MMBtu

TOTAL ENERGY

3,329 MMBtu
2,021 MMBtu
$ 34,061
$ 23,894
14.37 %
10.08 %
$ 8.07 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
RECOVER WASTE HEAT FROM EQUIPMENT 2.2437 I $ 0 $ 11,130 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

897 MMBtu $ 11,130 $ 12.41 /MMBtu

TOTAL ENERGY

897 MMBtu $ 11,130 -
02 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 40,500 $ 9,549 4.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

118,918 kWh $ 3,448 $ 0.069 /kWh

- Demand Charge

35 kW $ 5,746 $ 0.00 /kW

TOTAL ENERGY

1,219 MMBtu $ 9,194 -

Administrative Changes

- $ 355 -

TOTAL PRODUCTON

- $ 355 -
03 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 I $ 0 $ 7,675 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

44,885 kWh $ 1,302 $ 0.069 /kWh

- Demand Charge

15 kW $ 2,504 $ 0.00 /kW

Natural Gas

312 MMBtu $ 3,869 $ 12.41 /MMBtu

TOTAL ENERGY

772 MMBtu $ 7,675 -
04 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 I $ 0 $ 3,276 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

264 MMBtu $ 3,276 $ 12.41 /MMBtu

TOTAL ENERGY

264 MMBtu $ 3,276 -
05 view
details
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 I $ 0 $ 1,440 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13 kWh $ 1,149 $ 0.069 /kWh

TOTAL ENERGY

0 MMBtu $ 1,149 -

Administrative Changes

- $ 291 -

TOTAL PRODUCTON

- $ 291 -
06 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 500 $ 664 0.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

8,580 kWh $ 249 $ 0.069 /kWh

- Demand Charge

3 kW $ 415 $ 0.00 /kW

TOTAL ENERGY

88 MMBtu $ 664 -
07 view
details
ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS 2.1231 N $ 0 $ 534 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

43 MMBtu $ 534 $ 12.41 /MMBtu

TOTAL ENERGY

43 MMBtu $ 534 -
08 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 0 $ 266 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,432 kWh $ 100 $ 0.069 /kWh

- Demand Charge

1 kW $ 166 $ 0.00 /kW

TOTAL ENERGY

35 MMBtu $ 266 -
09 view
details
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA 2.7221 N $ 0 $ 173 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

11 MMBtu $ 173 $ 12.41 /MMBtu

TOTAL ENERGY

11 MMBtu $ 173 -