Industrial Assessment Centers
Assessment #UD0751
| Assessment Year | 2006 |
|---|---|
| SIC | 3096 |
| SIC Description | |
| NAICS | 326299 |
| NAICS Description | All Other Rubber Product Manufacturing |
| Principal Product | Rubber, Plastic and Thermoplastic components |
| Sales | $ 66,000,000 |
| # of Employees | 700 |
| Plant Area (Sq.Ft.) | 308,000 |
| Annual Production | 700,000,000 Pieces |
| Production Hrs. Annual | 6,468 |
| Location (State) | IN |
| Yearly Energy Cost | $ 2,151,432 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
28,238,400 kWh | $ 1,134,901 | $ 0.040 /kWh |
- Demand Charge |
62,294 kW | $ 265,995 | $ 4.27 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
73,233 MMBtu | $ 750,536 | $ 10.25 /MMBtu |
TOTAL ENERGY |
362,677 MMBtu | $ 2,151,432 | $ 5.93 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
2,151,549 kWh 1,321,575 kWh |
$ 86,438 $ 53,115 |
7.62 % 4.68 % |
$ 0.040 /kWh |
- Demand Charge |
4,330 kW 2,792 kW |
$ 20,681 $ 13,331 |
7.77 % 5.01 % |
$ 4.27 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
11,826 MMBtu 0 MMBtu |
$ 124,705 $ 0 |
16.62 % 0.00 % |
$ 10.25 /MMBtu |
TOTAL ENERGY |
33,879 MMBtu 13,546 MMBtu |
$ 231,824 $ 66,446 |
10.78 % 3.09 % |
$ 5.93 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
REDUCE EXCESS STEAM BLEEDING | 2.2162 | N | $ 18,000 | $ 90,000 | 0.20 | ||||||||||||||||||||||||
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| 02 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | I | $ 0 | $ 63,687 | 0.00 | ||||||||||||||||||||||||
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| 03 | view details |
USE / PURCHASE OPTIMUM SIZED COMPRESSOR | 2.4226 | N | $ 0 | $ 32,112 | 0.00 | ||||||||||||||||||||||||
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| 04 | view details |
OPTIMIZE PLANT POWER FACTOR | 2.3212 | N | $ 61,500 | $ 21,149 | 2.91 | ||||||||||||||||||||||||
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| 05 | view details |
ADJUST BURNERS FOR EFFICIENT OPERATION | 2.1133 | N | $ 10,000 | $ 13,248 | 0.75 | ||||||||||||||||||||||||
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| 06 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 28,800 | $ 9,066 | 3.18 | ||||||||||||||||||||||||
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| 07 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | N | $ 0 | $ 9,000 | 0.00 | ||||||||||||||||||||||||
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| 08 | view details |
HEAT TREAT PARTS ONLY TO REQUIRED SPECIFICATIONS OR STANDARDS | 2.2311 | N | $ 2,000 | $ 8,395 | 0.24 | ||||||||||||||||||||||||
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| 09 | view details |
USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER | 2.1243 | N | $ 12,000 | $ 7,062 | 1.70 | ||||||||||||||||||||||||
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| 10 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 5,000 | $ 2,759 | 1.81 | ||||||||||||||||||||||||
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