Industrial Assessment Centers
Assessment #UD0738
| Assessment Year | 2006 |
|---|---|
| SIC | 3544 |
| SIC Description | Special Dies, Tools, Jigs & Fixtures |
| NAICS | 333514 |
| NAICS Description | Special Die and Tool, Die Set, Jig, and Fixture Manufacturing |
| Principal Product | CNC Machining of Various Materials |
| Sales | $ 6,000,000 |
| # of Employees | 100 |
| Plant Area (Sq.Ft.) | 28,000 |
| Annual Production | 1,000,000 Pieces |
| Production Hrs. Annual | 7,344 |
| Location (State) | OH |
| Yearly Energy Cost | $ 139,487 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
3,113,440 kWh | $ 64,744 | $ 0.021 /kWh |
- Demand Charge |
369 kW | $ 57,946 | $ 157.04 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
1,564 MMBtu | $ 16,797 | $ 10.74 /MMBtu |
TOTAL ENERGY |
33,477 MMBtu | $ 139,487 | $ 4.17 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
93,965 kWh 45,620 kWh |
$ 2,556 $ 1,244 |
3.95 % 1.92 % |
$ 0.021 /kWh |
- Demand Charge |
45,074 kW 13,544 kW |
$ 3,904 $ 1,517 |
6.74 % 2.62 % |
$ 157.04 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
1,485 MMBtu 1,477 MMBtu |
$ 15,972 $ 15,883 |
95.09 % 94.56 % |
$ 10.74 /MMBtu |
TOTAL ENERGY |
2,448 MMBtu 1,945 MMBtu |
$ 22,432 $ 18,644 |
16.08 % 13.37 % |
$ 4.17 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK | 4.1110 | I | $ 6,000 | $ 91,800 | 0.07 | ||||||||||||||||||||
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| 02 | view details |
RECOVER AND REUSE WASTE MATERIAL | 3.5311 | N | $ 2,000 | $ 28,944 | 0.07 | ||||||||||||||||||||
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| 03 | view details |
USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT | 2.7233 | I | $ 0 | $ 8,313 | 0.00 | ||||||||||||||||||||
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| 04 | view details |
USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE | 2.7226 | I | $ 0 | $ 7,084 | 0.00 | ||||||||||||||||||||
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| 05 | view details |
USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE | 2.7226 | N | $ 0 | $ 1,819 | 0.00 | ||||||||||||||||||||
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| 06 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | N | $ 1,700 | $ 1,479 | 1.15 | ||||||||||||||||||||
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| 07 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | I | $ 500 | $ 1,348 | 0.37 | ||||||||||||||||||||
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| 08 | view details |
UPGRADE CONTROLS ON COMPRESSORS | 2.4224 | I | $ 0 | $ 859 | 0.00 | ||||||||||||||||||||
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| 09 | view details |
SUBSTITUTE COMPRESSED AIR COOLING WITH WATER OR AIR COOLING | 2.4237 | I | $ 500 | $ 658 | 0.76 | ||||||||||||||||||||
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| 10 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 0 | $ 401 | 0.00 | ||||||||||||||||||||
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| 11 | view details |
KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE | 2.7442 | I | $ 459 | $ 382 | 1.20 | ||||||||||||||||||||
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| 12 | view details |
RECOVER WASTE HEAT FROM EQUIPMENT | 2.2437 | N | $ 400 | $ 89 | 4.49 | ||||||||||||||||||||
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