Industrial Assessment Centers

Assessment #UD0737


Assessment Year 2006
SIC 3713
SIC Description Truck And Bus Bodies
NAICS 336211
NAICS Description Motor Vehicle Body Manufacturing
Principal Product Emergency Medical Vehicles
Sales $ 57,000,000
# of Employees 372
Plant Area (Sq.Ft.) 102,000
Annual Production 471 Pieces
Production Hrs. Annual 7,200
Location (State) OH
Yearly Energy Cost $ 391,157

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,435,792 kWh $ 71,030 $ 0.029 /kWh

- Demand Charge

4,548 kW $ 71,030 $ 15.62 /kW

- Electricity Fees

- $ 0 -

Natural Gas

23,909 MMBtu $ 249,097 $ 10.42 /MMBtu

TOTAL ENERGY

48,876 MMBtu $ 391,157 $ 8.00 /MMBtu

Other Liquid (non-haz)

877,521 Gal $ 5,912 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

387,349 kWh
44,554 kWh
$ 14,144
$ 1,337
19.91 %
1.88 %
$ 0.029 /kWh

- Demand Charge

725 kW
72 kW
$ 8,046
$ 1,004
11.33 %
1.41 %
$ 15.62 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

2,125 MMBtu
0 MMBtu
$ 22,143
$ 0
8.89 %
0.00 %
$ 10.42 /MMBtu

TOTAL ENERGY

6,096 MMBtu
457 MMBtu
$ 44,333
$ 2,341
11.33 %
0.60 %
$ 8.00 /MMBtu

Other Liquid (non-haz)

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE/REDUCE AN OPERATION 3.1161 I $ -70,000 $ 448,000 -0.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 548,000 -

One-time Revenue or Avoided Cost

- $ -100,000 -

TOTAL PRODUCTON

- $ 448,000 -
02 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 3,600 $ 10,868 0.33
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,043 MMBtu $ 10,868 $ 10.42 /MMBtu

TOTAL ENERGY

1,043 MMBtu $ 10,868 -
03 view
details
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA 2.7221 N $ 0 $ 9,201 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

883 MMBtu $ 9,201 $ 10.42 /MMBtu

TOTAL ENERGY

883 MMBtu $ 9,201 -
04 view
details
UPGRADE CONTROLS ON COMPRESSORS 2.4224 N $ 1,436 $ 7,933 0.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

151,200 kWh $ 4,526 $ 0.029 /kWh

- Demand Charge

252 kW $ 3,407 $ 15.62 /kW

TOTAL ENERGY

1,550 MMBtu $ 7,933 -
05 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 15,876 $ 3,592 4.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

40,484 kWh $ 2,915 $ 0.029 /kWh

- Demand Charge

180 kW $ 682 $ 15.62 /kW

TOTAL ENERGY

415 MMBtu $ 3,597 -

Ancillary Material Cost

- $ -5 -

TOTAL PRODUCTON

- $ -5 -
06 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 0 $ 3,404 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

64,800 kWh $ 1,944 $ 0.029 /kWh

- Demand Charge

108 kW $ 1,460 $ 15.62 /kW

TOTAL ENERGY

664 MMBtu $ 3,404 -
07 view
details
SUBSTITUTE COMPRESSED AIR COOLING WITH WATER OR AIR COOLING 2.4237 N $ 387 $ 3,177 0.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

60,480 kWh $ 1,814 $ 0.029 /kWh

- Demand Charge

101 kW $ 1,363 $ 15.62 /kW

TOTAL ENERGY

620 MMBtu $ 3,177 -
08 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 6,552 $ 2,238 2.93
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

44,554 kWh $ 1,337 $ 0.029 /kWh

- Demand Charge

72 kW $ 1,004 $ 15.62 /kW

TOTAL ENERGY

457 MMBtu $ 2,341 -

Administrative Changes

- $ -103 -

TOTAL PRODUCTON

- $ -103 -
09 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 N $ 0 $ 2,074 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

199 MMBtu $ 2,074 $ 10.42 /MMBtu

TOTAL ENERGY

199 MMBtu $ 2,074 -
10 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 0 $ 1,120 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,552 kWh $ 1,120 $ 0.029 /kWh

TOTAL ENERGY

159 MMBtu $ 1,120 -
11 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 1,968 $ 419 4.70
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,975 kWh $ 419 $ 0.029 /kWh

TOTAL ENERGY

82 MMBtu $ 419 -
12 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 0 $ 199 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,304 kWh $ 69 $ 0.029 /kWh

- Demand Charge

12 kW $ 130 $ 15.62 /kW

TOTAL ENERGY

24 MMBtu $ 199 -