Industrial Assessment Centers
Assessment #UD0720
| Assessment Year | 2005 |
|---|---|
| SIC | 2047 |
| SIC Description | Dog And Cat Food |
| NAICS | 311111 |
| NAICS Description | Dog and Cat Food Manufacturing |
| Principal Product | Pet Food |
| Sales | $ 51,000,000 |
| # of Employees | 99 |
| Plant Area (Sq.Ft.) | 110,000 |
| Annual Production | 62,640 Tons |
| Production Hrs. Annual | 6,000 |
| Location (State) | OH |
| Yearly Energy Cost | $ 364,465 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
3,623,429 kWh | $ 75,026 | $ 0.021 /kWh |
- Demand Charge |
8,664 kW | $ 108,173 | $ 12.49 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
25,124 MMBtu | $ 181,266 | $ 7.21 /MMBtu |
TOTAL ENERGY |
62,264 MMBtu | $ 364,465 | $ 5.85 /MMBtu |
Water Disposal |
5,268,120 Gal | $ 19,369 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
248,056 kWh 154,575 kWh |
$ 5,462 $ 3,497 |
7.28 % 4.66 % |
$ 0.021 /kWh |
- Demand Charge |
480 kW 288 kW |
$ 6,178 $ 3,756 |
5.71 % 3.47 % |
$ 12.49 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
2,131 MMBtu 1,104 MMBtu |
$ 15,383 $ 7,969 |
8.49 % 4.40 % |
$ 7.21 /MMBtu |
TOTAL ENERGY |
4,674 MMBtu 2,688 MMBtu |
$ 27,023 $ 15,222 |
7.41 % 4.18 % |
$ 5.85 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE MINIMUM STEAM OPERATING PRESSURE | 2.2163 | N | $ 0 | $ 6,931 | 0.00 | ||||||||||||||||
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| 02 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | I | $ 0 | $ 5,769 | 0.00 | ||||||||||||||||
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| 03 | view details |
OPTIMIZE PLANT POWER FACTOR | 2.3212 | I | $ 6,000 | $ 3,870 | 1.55 | ||||||||||||||||
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| 04 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 3,200 | $ 2,757 | 1.16 | ||||||||||||||||
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| 05 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | I | $ 225 | $ 2,200 | 0.10 | ||||||||||||||||
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| 06 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | I | $ 540 | $ 2,280 | 0.24 | ||||||||||||||||
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| 07 | view details |
UPGRADE CONTROLS ON COMPRESSORS | 2.4224 | N | $ 0 | $ 1,655 | 0.00 | ||||||||||||||||
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| 08 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 5,120 | $ 1,333 | 3.84 | ||||||||||||||||
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| 09 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 400 | $ 1,103 | 0.36 | ||||||||||||||||
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| 10 | view details |
INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS | 2.4113 | I | $ 2,000 | $ 1,072 | 1.87 | ||||||||||||||||
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| 11 | view details |
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED | 2.7124 | I | $ 0 | $ 554 | 0.00 | ||||||||||||||||
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| 12 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | N | $ 379 | $ 483 | 0.78 | ||||||||||||||||
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| 13 | view details |
MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION | 2.6242 | I | $ 0 | $ 390 | 0.00 | ||||||||||||||||
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| 14 | view details |
USE PHOTOCELL CONTROLS | 2.7134 | N | $ 500 | $ 296 | 1.69 | ||||||||||||||||
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| 15 | view details |
INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS | 2.4113 | I | $ 340 | $ 200 | 1.70 | ||||||||||||||||
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