Industrial Assessment Centers
Assessment #UD0709
| Assessment Year | 2005 |
|---|---|
| SIC | 2951 |
| SIC Description | Asphalt Paving Mixtures And Blocks |
| NAICS | 324121 |
| NAICS Description | Asphalt Paving Mixture and Block Manufacturing |
| Principal Product | Asphalt Products |
| Sales | $ 50,000,000 |
| # of Employees | 50 |
| Plant Area (Sq.Ft.) | 435,600 |
| Annual Production | 12,000 Thousand Gallons |
| Production Hrs. Annual | 3,432 |
| Location (State) | Oh |
| Yearly Energy Cost | $ 501,584 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
907,734 kWh | $ 67,260 | $ 0.074 /kWh |
- Demand Charge |
4,968 kW | $ 56,254 | $ 11.32 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
59,980 MMBtu | $ 378,070 | $ 6.30 /MMBtu |
TOTAL ENERGY |
69,284 MMBtu | $ 501,584 | $ 7.24 /MMBtu |
Water Disposal |
3,029,057 Gal | $ 12,699 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
2,835 kWh 0 kWh |
$ 146 $ 0 |
0.22 % 0.00 % |
$ 0.074 /kWh |
- Demand Charge |
1,828 kW 0 kW |
$ 10,144 $ 0 |
18.03 % 0.00 % |
$ 11.32 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
3,781 MMBtu 1,955 MMBtu |
$ 28,055 $ 14,506 |
7.42 % 3.84 % |
$ 6.30 /MMBtu |
TOTAL ENERGY |
3,833 MMBtu 1,955 MMBtu |
$ 38,645 $ 14,506 |
7.70 % 2.89 % |
$ 7.24 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS | 2.3131 | N | $ 0 | $ 17,133 | 0.00 | ||||||||||||||||||||||||||||
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| 02 | view details |
USE FLUE GAS HEAT TO PREHEAT BOILER FEEDWATER | 2.2412 | N | $ 34,600 | $ 13,549 | 2.55 | ||||||||||||||||||||||||||||
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| 03 | view details |
RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS | 4.5130 | N | $ 40,000 | $ 13,847 | 2.89 | ||||||||||||||||||||||||||||
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| 04 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | I | $ 0 | $ 10,529 | 0.00 | ||||||||||||||||||||||||||||
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| 05 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | I | $ 4,500 | $ 3,977 | 1.13 | ||||||||||||||||||||||||||||
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| 06 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 3,213 | $ 1,708 | 1.88 | ||||||||||||||||||||||||||||
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