Industrial Assessment Centers
Assessment #UD0697
| Assessment Year | 2004 |
|---|---|
| SIC | 3479 |
| SIC Description | Metal Coating And Allied Services |
| NAICS | 332812 |
| NAICS Description | Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| Principal Product | electroplating and metal finishing |
| Sales | $ 4,300,000 |
| # of Employees | 49 |
| Plant Area (Sq.Ft.) | 42,000 |
| Annual Production | 120,700 Pieces |
| Production Hrs. Annual | 2,040 |
| Location (State) | OH |
| Yearly Energy Cost | $ 116,402 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
671,880 kWh | $ 49,223 | $ 0.073 /kWh |
- Demand Charge |
2,856 kW | $ 6,229 | $ 2.18 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
6,587 MMBtu | $ 60,950 | $ 9.25 /MMBtu |
TOTAL ENERGY |
13,474 MMBtu | $ 116,402 | $ 8.64 /MMBtu |
Water Disposal |
1,643,576 Gal | $ 17,214 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
914,682 kWh 885,666 kWh |
$ 70,433 $ 68,315 |
143.09 % 138.79 % |
$ 0.073 /kWh |
- Demand Charge |
4,119 kW 2,076 kW |
$ 8,949 $ 8,262 |
143.67 % 132.64 % |
$ 2.18 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
-2,263 MMBtu -3,845 MMBtu |
$ -20,920 $ -35,557 |
-34.32 % -58.34 % |
$ 9.25 /MMBtu |
TOTAL ENERGY |
7,112 MMBtu 5,233 MMBtu |
$ 58,462 $ 41,020 |
50.22 % 35.24 % |
$ 8.64 /MMBtu |
Water Disposal |
35,161 Gal 0 Gal |
$ 334 $ 0 |
1.94 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT | 2.1311 | I | $ 0 | $ 36,804 | 0.00 | ||||||||||||||||||||
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| 02 | view details |
PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER | 2.8113 | I | $ 0 | $ 11,330 | 0.00 | ||||||||||||||||||||
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| 03 | view details |
COVER OPEN TANKS WITH FLOATING INSULATION | 2.2513 | N | $ 3,590 | $ 5,579 | 0.64 | ||||||||||||||||||||
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| 04 | view details |
REDUCE FLUID FLOW RATES | 2.5123 | I | $ 0 | $ 2,950 | 0.00 | ||||||||||||||||||||
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| 05 | view details |
INSTALL TIMERS AND/OR THERMOSTATS | 2.7261 | N | $ 770 | $ 2,868 | 0.27 | ||||||||||||||||||||
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| 06 | view details |
USE FLUE GAS HEAT TO PREHEAT BOILER FEEDWATER | 2.2412 | N | $ 10,786 | $ 2,816 | 3.83 | ||||||||||||||||||||
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| 07 | view details |
USE PHOTOCELL CONTROLS | 2.7134 | N | $ 11,325 | $ 2,756 | 4.11 | ||||||||||||||||||||
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| 08 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | N | $ 100 | $ 2,294 | 0.04 | ||||||||||||||||||||
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| 09 | view details |
ADJUST BURNERS FOR EFFICIENT OPERATION | 2.1133 | N | $ 100 | $ 1,414 | 0.07 | ||||||||||||||||||||
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| 10 | view details |
REDUCE BUILDING VENTILATION AIR TO MINIMUM SAFE LEVELS | 2.7315 | N | $ 0 | $ 804 | 0.00 | ||||||||||||||||||||
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| 11 | view details |
USE COOLING TOWER WATER INSTEAD OF REFRIGERATION | 2.2612 | I | $ 0 | $ 782 | 0.00 | ||||||||||||||||||||
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| 12 | view details |
USE COOLING TOWER WATER INSTEAD OF REFRIGERATION | 2.2612 | I | $ 0 | $ 244 | 0.00 | ||||||||||||||||||||
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| 13 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | I | $ 91 | $ 240 | 0.38 | ||||||||||||||||||||
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| 14 | view details |
INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN | 2.4222 | N | $ 0 | $ 49 | 0.00 | ||||||||||||||||||||
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