Industrial Assessment Centers
Assessment #UD0690
| Assessment Year | 2004 |
|---|---|
| SIC | 3569 |
| SIC Description | General Industrial Machinery, Nec |
| NAICS | 336399 |
| NAICS Description | All Other Motor Vehicle Parts Manufacturing |
| Principal Product | Punches and dies |
| Sales | $ 7,200,000 |
| # of Employees | 70 |
| Plant Area (Sq.Ft.) | 55,000 |
| Annual Production | 143,000 Pieces |
| Production Hrs. Annual | 5,720 |
| Location (State) | OH |
| Yearly Energy Cost | $ 201,242 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
87,776 kWh | $ 83,712 | $ 0.954 /kWh |
- Demand Charge |
6,684 kW | $ 87,776 | $ 13.13 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
3,956 MMBtu | $ 29,754 | $ 7.52 /MMBtu |
TOTAL ENERGY |
4,856 MMBtu | $ 201,242 | $ 41.44 /MMBtu |
Water Disposal |
558,000 Gal | $ 3,981 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,026,162 kWh 142,640 kWh |
$ 27,702 $ 3,845 |
33.09 % 4.59 % |
$ 0.954 /kWh |
- Demand Charge |
403 kW 296 kW |
$ 5,472 $ 4,062 |
6.23 % 4.63 % |
$ 13.13 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
2,420 MMBtu 379 MMBtu |
$ 18,198 $ 2,850 |
61.16 % 9.58 % |
$ 7.52 /MMBtu |
TOTAL ENERGY |
12,938 MMBtu 1,841 MMBtu |
$ 51,372 $ 10,757 |
25.53 % 5.35 % |
$ 41.44 /MMBtu |
Water Disposal |
313 Gal 0 Gal |
$ 952 $ 0 |
23.91 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
CHANGE ZONE REHEAT COILS TO VARIABLE AIR VOLUME BOXES | 2.7242 | N | $ 9,930 | $ 24,929 | 0.40 | ||||||||||||||||||||
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| 02 | view details |
INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT | 2.7241 | N | $ 9,244 | $ 9,916 | 0.93 | ||||||||||||||||||||
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| 03 | view details |
INTERLOCK HEATING AND AIR CONDITIONING SYSTEMS TO PREVENT SIMULTANEOUS OPERATION | 2.7264 | I | $ 7,366 | $ 4,576 | 1.61 | ||||||||||||||||||||
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| 04 | view details |
REDUCE FLUID FLOW RATES | 2.5123 | I | $ 2,400 | $ 4,171 | 0.58 | ||||||||||||||||||||
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| 05 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | N | $ 5,625 | $ 1,955 | 2.88 | ||||||||||||||||||||
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| 06 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 0 | $ 1,580 | 0.00 | ||||||||||||||||||||
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| 07 | view details |
TURN OFF EQUIPMENT WHEN NOT IN USE | 2.6218 | N | $ 2,240 | $ 1,533 | 1.46 | ||||||||||||||||||||
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| 08 | view details |
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED | 2.7124 | N | $ 86 | $ 1,197 | 0.07 | ||||||||||||||||||||
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| 09 | view details |
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED | 2.7124 | N | $ 6 | $ 1,085 | 0.01 | ||||||||||||||||||||
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| 10 | view details |
STANDARDIZE MOTOR INVENTORY | 2.4155 | N | $ 340 | $ 952 | 0.36 | ||||||||||||||||||||
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| 11 | view details |
CHECK FOR ACCURACY OF UTILITY METERS | 2.8111 | I | $ 0 | $ 352 | 0.00 | ||||||||||||||||||||
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| 12 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 170 | $ 430 | 0.40 | ||||||||||||||||||||
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