Industrial Assessment Centers
Assessment #UD0686
| Assessment Year | 2004 |
|---|---|
| SIC | 3398 |
| SIC Description | Metal Heat Treating |
| NAICS | 332811 |
| NAICS Description | Metal Heat Treating |
| Principal Product | Heat treated parts |
| Sales | $ 1,500,000 |
| # of Employees | 15 |
| Plant Area (Sq.Ft.) | 20,000 |
| Annual Production | 3,812,630 Pounds |
| Production Hrs. Annual | 6,240 |
| Location (State) | OH |
| Yearly Energy Cost | $ 264,826 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
1,772,000 kWh | $ 55,647 | $ 0.031 /kWh |
- Demand Charge |
5,712 kW | $ 75,156 | $ 13.16 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
15,351 MMBtu | $ 134,023 | $ 8.73 /MMBtu |
TOTAL ENERGY |
33,514 MMBtu | $ 264,826 | $ 7.90 /MMBtu |
Water Disposal |
4,109,313 Gal | $ 7,256 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
160,177 kWh 19,465 kWh |
$ 4,324 $ 525 |
7.77 % 0.94 % |
$ 0.031 /kWh |
- Demand Charge |
326 kW 35 kW |
$ 4,325 $ 459 |
5.75 % 0.61 % |
$ 13.16 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
2,251 MMBtu 0 MMBtu |
$ 19,653 $ 0 |
14.66 % 0.00 % |
$ 8.73 /MMBtu |
TOTAL ENERGY |
3,893 MMBtu 200 MMBtu |
$ 28,302 $ 984 |
10.69 % 0.37 % |
$ 7.90 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | N | $ 7,681 | $ 17,224 | 0.45 | ||||||||||||||||||||||||
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| 02 | view details |
COVER OPEN TANKS | 2.2514 | N | $ 1,110 | $ 6,907 | 0.16 | ||||||||||||||||||||||||
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| 03 | view details |
CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE | 2.8114 | N | $ 0 | $ 4,095 | 0.00 | ||||||||||||||||||||||||
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| 04 | view details |
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS | 3.1191 | N | $ 0 | $ 3,750 | 0.00 | ||||||||||||||||||||||||
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| 05 | view details |
CONVERT FROM INDIRECT TO DIRECT FIRED SYSTEMS | 2.5111 | N | $ 2,478 | $ 2,043 | 1.21 | ||||||||||||||||||||||||
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| 06 | view details |
DISCONNECT BALLASTS | 2.7122 | N | $ 667 | $ 885 | 0.75 | ||||||||||||||||||||||||
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| 07 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 240 | $ 620 | 0.39 | ||||||||||||||||||||||||
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| 08 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | I | $ 450 | $ 392 | 1.15 | ||||||||||||||||||||||||
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| 09 | view details |
PAY BILLS ON TIME TO AVOID LATE FEES | 4.8210 | I | $ 0 | $ 285 | 0.00 | ||||||||||||||||||||||||
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| 10 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 297 | $ 196 | 1.52 | ||||||||||||||||||||||||
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| 11 | view details |
MINIMIZE NON-ESSENTIAL MATERIAL IN HEAT TREATMENT PROCESS | 2.2312 | N | $ 15 | $ 63 | 0.24 | ||||||||||||||||||||||||
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