Industrial Assessment Centers
Assessment #UD0685
| Assessment Year | 2004 |
|---|---|
| SIC | 3563 |
| SIC Description | Air And Gas Compressors |
| NAICS | 333912 |
| NAICS Description | Air and Gas Compressor Manufacturing |
| Principal Product | Air and gas compressors |
| Sales | $ 25,000,000 |
| # of Employees | 65 |
| Plant Area (Sq.Ft.) | 250,000 |
| Annual Production | 1,211 Pieces |
| Production Hrs. Annual | 2,805 |
| Location (State) | OH |
| Yearly Energy Cost | $ 447,845 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
3,765,538 kWh | $ 97,862 | $ 0.026 /kWh |
- Demand Charge |
13,896 kW | $ 195,138 | $ 14.04 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
19,164 MMBtu | $ 154,845 | $ 8.08 /MMBtu |
TOTAL ENERGY |
57,761 MMBtu | $ 447,845 | $ 7.75 /MMBtu |
Water Disposal |
4,404,065 Gal | $ 23,778 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
585,829 kWh 162,274 kWh |
$ 7,940 $ 4,220 |
8.11 % 4.31 % |
$ 0.026 /kWh |
- Demand Charge |
5,466 kW 3,654 kW |
$ 70,660 $ 47,225 |
36.21 % 24.20 % |
$ 14.04 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
627 MMBtu 627 MMBtu |
$ 5,070 $ 5,070 |
3.27 % 3.27 % |
$ 8.08 /MMBtu |
TOTAL ENERGY |
6,630 MMBtu 2,291 MMBtu |
$ 83,670 $ 56,515 |
18.68 % 12.62 % |
$ 7.75 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
|||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS | 2.3131 | I | $ 0 | $ 40,625 | 0.00 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 02 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 4,000 | $ 21,440 | 0.19 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 03 | view details |
TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY | 4.4310 | I | $ 0 | $ 9,450 | 0.00 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 04 | view details |
ADD AREA LIGHTING SWITCHES | 2.7131 | N | $ 1,900 | $ 5,855 | 0.32 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 05 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | I | $ 0 | $ 3,880 | 0.00 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 06 | view details |
AIR CONDITION ONLY SPACE IN USE | 2.7222 | I | $ 0 | $ 4,540 | 0.00 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 07 | view details |
TURN OFF EQUIPMENT WHEN NOT IN USE | 2.6218 | I | $ 0 | $ 3,020 | 0.00 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 08 | view details |
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS | 2.7111 | I | $ 420 | $ 2,970 | 0.14 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 09 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | I | $ 2,730 | $ 1,480 | 1.84 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
