Industrial Assessment Centers

Assessment #UD0655


Assessment Year 2002
SIC 2047
SIC Description Dog And Cat Food
NAICS
NAICS Description
Principal Product Dog cat and small animal feed
Sales $ 27,000,000
# of Employees 48
Plant Area (Sq.Ft.) 95,000
Annual Production 50,000 Tons
Production Hrs. Annual 6,240
Location (State) OH
Yearly Energy Cost $ 595,374

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

5,044,906 kWh $ 169,272 $ 0.034 /kWh

- Demand Charge

13,572 kW $ 106,547 $ 7.85 /kW

- Electricity Fees

- $ 0 -

Natural Gas

53,767 MMBtu $ 319,555 $ 5.94 /MMBtu

TOTAL ENERGY

105,477 MMBtu $ 595,374 $ 5.64 /MMBtu

Water Disposal

3,975,159 Gal $ 15,113 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

357,760 kWh
287,040 kWh
$ 12,448
$ 10,043
7.35 %
5.93 %
$ 0.034 /kWh

- Demand Charge

1,994 kW
572 kW
$ 14,817
$ 4,511
13.91 %
4.23 %
$ 7.85 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

216 MMBtu
0 MMBtu
$ 1,566
$ 0
0.49 %
0.00 %
$ 5.94 /MMBtu

TOTAL ENERGY

3,883 MMBtu
2,942 MMBtu
$ 28,831
$ 14,554
4.84 %
2.44 %
$ 5.64 /MMBtu

Water Disposal

3,975,159 Gal
0 Gal
$ 4,492
$ 0
29.72 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
DEVELOP STANDARD OPERATING PROCEDURES 4.6250 I $ 0 $ 147,420 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 147,420 -

TOTAL PRODUCTON

- $ 147,420 -
02 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 1,122 $ 13,350 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

268,320 kWh $ 9,123 $ 0.034 /kWh

- Demand Charge

536 kW $ 4,227 $ 7.85 /kW

TOTAL ENERGY

2,750 MMBtu $ 13,350 -
03 view
details
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS 2.3131 N $ 0 $ 8,888 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

1,128 kW $ 8,888 $ 7.85 /kW

TOTAL ENERGY

0 MMBtu $ 8,888 -
04 view
details
METER RECYCLED WATER (TO REDUCE SEWER CHARGES) 3.4116 N $ 500 $ 4,492 0.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

3,975,159 Gal $ 4,492 $ 0 /Gal

TOTAL WASTE

- $ 4,492 -
05 view
details
USE / PURCHASE OPTIMUM SIZED COMPRESSOR 2.4226 N $ 0 $ 2,914 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

59,280 kWh $ 2,016 $ 0.034 /kWh

- Demand Charge

228 kW $ 898 $ 7.85 /kW

TOTAL ENERGY

608 MMBtu $ 2,914 -
06 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 N $ 3,665 $ 1,566 2.34
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

216 MMBtu $ 1,566 $ 5.94 /MMBtu

TOTAL ENERGY

216 MMBtu $ 1,566 -
07 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 2,418 $ 1,204 2.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

18,720 kWh $ 920 $ 0.034 /kWh

- Demand Charge

36 kW $ 284 $ 7.85 /kW

TOTAL ENERGY

192 MMBtu $ 1,204 -
08 view
details
UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT 2.7121 N $ 0 $ 909 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,440 kWh $ 389 $ 0.034 /kWh

- Demand Charge

66 kW $ 520 $ 7.85 /kW

TOTAL ENERGY

117 MMBtu $ 909 -