Industrial Assessment Centers

Assessment #UD0654


Assessment Year 2002
SIC 2541
SIC Description Wood Partitions And Fixtures
NAICS
NAICS Description
Principal Product Pont of purchase display cabinetry
Sales $ 12,000,000
# of Employees 50
Plant Area (Sq.Ft.) 96,000
Annual Production 10,000 Pieces
Production Hrs. Annual 2,500
Location (State) OH
Yearly Energy Cost $ 99,998

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,391,780 kWh $ 65,941 $ 0.047 /kWh

- Demand Charge

4,236 kW $ 25,416 $ 6.00 /kW

- Electricity Fees

- $ 0 -

Natural Gas

1,256 MMBtu $ 8,641 $ 6.88 /MMBtu

TOTAL ENERGY

15,522 MMBtu $ 99,998 $ 6.44 /MMBtu

Water Disposal

211 Gal $ 1,697 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

73,000 kWh
49,000 kWh
$ 2,556
$ 1,716
3.88 %
2.60 %
$ 0.047 /kWh

- Demand Charge

331 kW
235 kW
$ 1,987
$ 1,411
7.82 %
5.55 %
$ 6.00 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 6.88 /MMBtu

TOTAL ENERGY

749 MMBtu
503 MMBtu
$ 4,543
$ 3,127
4.54 %
3.13 %
$ 6.44 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK 4.1110 N $ 12,000 $ 12,000 1.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 12,000 -

TOTAL PRODUCTON

- $ 12,000 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 5,925 $ 1,416 4.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

24,000 kWh $ 840 $ 0.047 /kWh

- Demand Charge

96 kW $ 576 $ 6.00 /kW

TOTAL ENERGY

246 MMBtu $ 1,416 -
03 view
details
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS 3.1191 N $ 2,800 $ 1,152 2.43
Energy Sources Yearly Reduction Yearly Savings Unit Price

Ancillary Material Cost

- $ 1,152 -

TOTAL PRODUCTON

- $ 1,152 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 0 $ 1,212 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

42,500 kWh $ 1,488 $ 0.047 /kWh

- Demand Charge

204 kW $ 1,224 $ 6.00 /kW

TOTAL ENERGY

436 MMBtu $ 2,712 -

Personnel Changes

- $ -1,500 -

TOTAL PRODUCTON

- $ -1,500 -
05 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 200 $ 415 0.48
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,500 kWh $ 228 $ 0.047 /kWh

- Demand Charge

31 kW $ 187 $ 6.00 /kW

TOTAL ENERGY

67 MMBtu $ 415 -