Industrial Assessment Centers
Assessment #UD0649
| Assessment Year | 2002 |
|---|---|
| SIC | 3469 |
| SIC Description | Metal Stampings, Nec |
| NAICS | |
| NAICS Description | |
| Principal Product | Metal Stampings |
| Sales | $ 15,000,000 |
| # of Employees | 88 |
| Plant Area (Sq.Ft.) | 150,970 |
| Annual Production | 3,000 Tons |
| Production Hrs. Annual | 6,000 |
| Location (State) | OH |
| Yearly Energy Cost | $ 187,549 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
2,036,800 kWh | $ 69,251 | $ 0.034 /kWh |
- Demand Charge |
6,360 kW | $ 48,068 | $ 7.56 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
8,672 MMBtu | $ 70,230 | $ 8.10 /MMBtu |
TOTAL ENERGY |
29,549 MMBtu | $ 187,549 | $ 6.35 /MMBtu |
Water Disposal |
1,887,456 Gal | $ 7,658 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
130,500 kWh 88,060 kWh |
$ 4,436 $ 2,994 |
6.41 % 4.32 % |
$ 0.034 /kWh |
- Demand Charge |
163 kW 259 kW |
$ 1,296 $ 2,064 |
2.70 % 4.29 % |
$ 7.56 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
412 MMBtu 0 MMBtu |
$ 3,337 $ 0 |
4.75 % 0.00 % |
$ 8.10 /MMBtu |
TOTAL ENERGY |
1,749 MMBtu 902 MMBtu |
$ 9,069 $ 5,058 |
4.84 % 2.70 % |
$ 6.35 /MMBtu |
Water Disposal |
89,772 Gal 89,772 Gal |
$ 373 $ 373 |
4.87 % 4.87 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ADD/MODIFY EQUIPMENT TO IMPROVE DRYING PROCESS | 4.1140 | N | $ 3,600 | $ 72,080 | 0.05 | ||||||||||||||||||||
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| 02 | view details |
EMPLOY MODULAR JIGS TO REDUCE PROCESS SET-UP TIME | 4.6230 | N | $ 15,000 | $ 16,650 | 0.90 | ||||||||||||||||||||
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| 03 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 3,500 | $ 2,835 | 1.23 | ||||||||||||||||||||
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| 04 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 6,691 | $ 2,660 | 2.52 | ||||||||||||||||||||
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| 05 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 6,000 | $ 2,306 | 2.60 | ||||||||||||||||||||
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| 06 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | N | $ 1,008 | $ 2,082 | 0.48 | ||||||||||||||||||||
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| 07 | view details |
USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES | 3.8132 | N | $ 1,275 | $ 1,615 | 0.79 | ||||||||||||||||||||
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| 08 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 113 | $ 512 | 0.22 | ||||||||||||||||||||
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| 09 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | N | $ 1,640 | $ 502 | 3.27 | ||||||||||||||||||||
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| 10 | view details |
MINIMIZE WATER USAGE | 3.4151 | I | $ 0 | $ 373 | 0.00 | ||||||||||||||||||||
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| 11 | view details |
VENTILATION SYSTEM TO SHUT OFF WHEN ROOM IS NOT IN USE | 2.7311 | I | $ 0 | $ 92 | 0.00 | ||||||||||||||||||||
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