Industrial Assessment Centers

Assessment #UD0616


Assessment Year 2001
SIC 3714
SIC Description Motor Vehicle Parts And Accessories
NAICS
NAICS Description
Principal Product Motor Vehicle Parts
Sales $ 30,000,000
# of Employees 230
Plant Area (Sq.Ft.) 60,000
Annual Production 16,000,000 Pieces
Production Hrs. Annual 2,400
Location (State) OH
Yearly Energy Cost $ 125,347

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,562,120 kWh $ 43,421 $ 0.028 /kWh

- Demand Charge

4,920 kW $ 69,224 $ 14.07 /kW

- Electricity Fees

- $ 0 -

Natural Gas

2,086 MMBtu $ 12,702 $ 6.09 /MMBtu

TOTAL ENERGY

18,098 MMBtu $ 125,347 $ 6.93 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

90,892 kWh
0 kWh
$ 2,661
$ 0
6.13 %
0.00 %
$ 0.028 /kWh

- Demand Charge

524 kW
0 kW
$ 7,378
$ 0
10.66 %
0.00 %
$ 14.07 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

429 MMBtu
0 MMBtu
$ 2,618
$ 0
20.61 %
0.00 %
$ 6.09 /MMBtu

TOTAL ENERGY

1,360 MMBtu
0 MMBtu
$ 12,657
$ 0
10.10 %
0.00 %
$ 6.93 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE/REDUCE AN OPERATION 3.1161 N $ 75,000 $ 252,000 0.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 252,000 -

TOTAL PRODUCTON

- $ 252,000 -
02 view
details
MODIFY PROCESS TO REDUCE MATERIAL COSTS 4.1250 N $ 1,200 $ 52,440 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 35,280 -

Primary Product

- $ 17,160 -

TOTAL PRODUCTON

- $ 52,440 -
03 view
details
UPGRADE CONTROLS ON COMPRESSORS 2.4224 N $ 12,000 $ 10,581 1.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

72,171 kWh $ 2,021 $ 0.028 /kWh

- Demand Charge

444 kW $ 6,247 $ 14.07 /kW

Natural Gas

379 MMBtu $ 2,313 $ 6.09 /MMBtu

TOTAL ENERGY

1,119 MMBtu $ 10,581 -
04 view
details
REPROCESS SPENT OILS ON SITE FOR RE-USE 3.5112 N $ 3,200 $ 12,893 0.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Liquid (non-haz)

2,921 Gal $ 3,983 $ 0 /Gal

TOTAL WASTE

- $ 3,983 -

Primary Raw Material

- $ 8,910 -

TOTAL PRODUCTON

- $ 8,910 -
05 view
details
LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER 3.5315 N $ 3,000 $ 1,612 1.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

5,400 lbs $ 1,612 $ 0 /lbs

TOTAL WASTE

- $ 1,612 -
06 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 2,412 $ 944 2.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,600 kWh $ 269 $ 0.028 /kWh

- Demand Charge

48 kW $ 675 $ 14.07 /kW

TOTAL ENERGY

98 MMBtu $ 944 -
07 view
details
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 N $ 0 $ 637 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,480 kWh $ 181 $ 0.028 /kWh

- Demand Charge

32 kW $ 456 $ 14.07 /kW

TOTAL ENERGY

66 MMBtu $ 637 -
08 view
details
INSTALL TIMERS AND/OR THERMOSTATS 2.7261 N $ 1,200 $ 495 2.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,641 kWh $ 190 $ 0.028 /kWh

Natural Gas

50 MMBtu $ 305 $ 6.09 /MMBtu

TOTAL ENERGY

77 MMBtu $ 495 -